Pipelaying equipments - Equipments for assembly

Crowbar: DN60 to 125

Protect the socket with a piece of hard wood.

Crowbar

 

Sockets: DN80 to 300 - Insertion machine

Recommended solution to assemble fittings.

Insertion machine

 

Mechanical winches: DN150 and over

Practical solution when access is difficult.
Use one or more winches depending on the DN.

DN

Nbr of winches

150 to 300

1 T516 (2.5 tons)

350 to 600

1 T532 (5 tons)

700 to 1200

2 T532 (2 x 5 tons)

1400 to 2000

3 T532 (3 x 5 tons) +3 pulleys

 

Mechanical winches: DN500 to 2000

DN 500 to 1200: 3 TIRFOR 532 winches at 120°, 3 shackles and 6 wire ropes.
DN 1400 to 1800: 3 TIRFOR 532 winches at 120°, 6 wire ropes, 6 shackles, 3 pulley blocks.

 

Ratchet winch: DN80 and over

REMA, PUL-LIFT YALE type ratchet winch with textile straps with looped ends.

DN

Nbr of ratchet winches

150 to 300

1 (1.5 tons)

350 to 600

3 (3.5 tons)

700 to 1200

2 (6 tons) ou 3 (3 tons)

1400 to 2000

3 (6 tons)

 

Cutting pipes

Check the outer diameter. Before cutting, use a circumference tape to check that the OD measured is less than OD + 1 mm.

DN

DE mm

DN

DE mm

DN

DE mm

DN

DE mm

60

77

250

274

600

635

1200

1255

80

98

300

326

700

738

1400

1462

100

118

350

378

800

842

1500

1565

125

144

400

429

900

945

1600

1668

150

170

450

480

1000

1048

1800

1857

200

222

500

532

1100

1151

2000

2082

DN ≤ 300: preferably, cut at a distance of less than 4 m from the pipe spigot.
DN > 300: preferably, cut the calibrated pipes specified in the order and identified by metal grey painted rings on the socket edges.

Mark

Mark the cutting plane perpendicular to the pipe axis.

Cut

  • For DN 60 to 700: use a cut off machine, for example.

  • For DN 800 to 2000: use a pneumatic cross cut saw (e.g. FEIN) which, with an adaptation, can produce the chamfer at the same time.

Fettle or chamfer

For EXPRESS mechanical joints, collar, fettle the cut edges with an angle grinder.
For STANDARD, STANDARD Vi, UNIVERSAL, etc. automatic joints redo the chamfer with an angle grinder to avoid damaging the joint.

DN

m (mm)

n (mm)

60 to 600

9

3

700 to 1200

15

5

1400 to 1600

20

7

1800 to 2000

23

8

Redo the coating

Recoat the edge exposed by the cut and the chamfer.

For the traditional black coating:

  • INERTOL BS10 (1 kg : Ref. 281276 ; 5 kg : Ref 281275)

For NATURAL coating:

  • EUROKOTE 438 (1 kg: Ref. 158255)

  • AQUACOAT (0.75 kg : Ref. 240991)

Respect the recommendations for use on the safety data sheets available on the website.