Automatic control valves E4000 series with full bore
The E4000 series of full bore automatic valves is based on a PN 25 flow-start globe valve design, made entirely of spheroidal cast iron with stainless steel internal components.
This diaphragm valve, equipped with circuits, pilots and other accessories that vary depending on the function, is used in a wide range of applications including pressure reduction, overflow, support, flow control, level control and more.
The main applications are:
,
- Supply pipelines.
- Distribution networks.
- Buildings.
- Industrial plants.
,
Construction features and advantages:
,
- Globe valve with spheroidal cast iron body, class PN 25 bar. Tested in accordance with EN 1074.
- The flange holes, in accordance with standard EN 1092/2, are selected based on the operating pressures.
- The internal profile has been designed to reduce pressure drops as well as vibrations and noise during operation.
- Double chamber version available.
- Polyamide or neoprene diaphragm with nylon reinforcement.
- Stainless steel internal components; spheroidal cast iron plug for larger diameters.
- Different versions of the seat and seal holder, which can also be replaced in already installed valves, to allow excellent cavitation resistance and stability in low flow conditions.
- Maintenance can be easily carried out from above, without removing the valve from the pipeline.
- Large expansion chamber to reduce the risk of cavitation even in the presence of high pressure differentials.
,
Dimensions and weights:
,
| DN | A | B | C | D | E | Weight |
|---|---|---|---|---|---|---|
| (mm) | (mm) | (mm) | (mm) | (mm) | (mm) | (kg) |
| 40 | 230 | 162 | 83 | 235 | 30 | 18 |
| 50 | 230 | 162 | 83 | 235 | 30 | 18 |
| 65 | 290 | 194 | 93 | 275 | 30 | 23.5 |
| 80 | 310 | 218 | 100 | 295 | 30 | 28 |
| 100 | 350 | 260 | 118 | 335 | 30 | 39 |
| 150 | 480 | 370 | 150 | 450 | 30 | 84 |
| 200 | 600 | 444 | 180 | 495 | 30 | 138 |
| 250 | 730 | 570 | 213 | 600 | 40 | 264 |
| 300 | 850 | 676 | 242 | 720 | 40 | 405 |
| 400 | 1100 | 870 | 310 | 915 | 40 | 704 |
| 600 | 1450 | 1230 | 433 | 1080* | 40 | 2250 |
The dimension E in the picture above refers only to applications where it is necessary to add a flanged orifice downstream or upstream of the valve, for example for flow control or cavitation prevention.
*: Height without position indicator
Technical design
Features
Construction features
Valve opening diagram / Kv
The following graph shows the Kv of the E3000 valves in the standard and anti-cavitation versions in relation to the shutter stroke (both values are expressed as a percentage). We recommend sizing the models so as to limit the variation in opening during operation between 20% and 80%.
Operating principle - On-off mode
| Valve opening | Modulating valve | Valve closure |
|---|---|---|
| If the control chamber is connected to the downstream port, the upstream pressure acts on the shutter, pushing it upwards, thus causing the valve to open completely. |
If, during operation, the control chamber is completely isolated, the movable block of the valve maintains its position, generating a pressure drop corresponding to the degree of opening. |
If the control chamber is connected to the upstream pressure, the valve closes completely due to the difference in surface area between the larger upper plate and the shutter. |
Operating principle - On-off mode
| Valve opening | Modulating valve | Valve closure |
|---|---|---|
| When the valve is set to modulate, a pressure drop (R) is required between the upstream circuit inlet and the control chamber, as well as a modulating device (F). If the latter is fully open, the pressure inside the control chamber is reduced, causing the main valve to open completely. | If the modulation device (F) is activated, reducing the flow through it, the pressure inside the control chamber increases, pushing down the movable block of the valve. | If the modulating device (F) is fully closed, the pressure in the control chamber reaches that upstream. The movable block then lowers completely, interrupting the flow through the valve. |
Operating principle - On-off mode
The regulation and control unit has been designed to include all the components necessary for
proper operation of the automatic valves. Compared to other solutions available on the market, its compact structure, it makes the valve circuit easy to maintain and offers the user a wide range of adjustments, allowing various parameters to be set. It is made entirely of stainless steel machined from solid.
The unit consists of:
- a fine mesh filter in AISI 316 to protect the circuit from possible impurities;
- three needle valves for adjusting the reaction speed, opening, and closing of the valve, independently of each other;
- two 1/8 G pressure taps for accessory functions, one filtered and the other unfiltered.
Operating principle - On-off mode
| Valve opening | Modulating valve | Valve closure |
|---|---|---|
| If the downstream pressure is lower than the pilot pressure (P), the pilot opens, releasing pressure from the control chamber and causing the valve to open. | In response to variations in downstream and upstream pressures, the pilot (P), by modulating, causes the mobile block to move, which determines the pressure drop across the valve, so as to maintain a constant downstream pressure. | If the downstream pressure is higher than the set pressure, the pilot (P) closes; all the upstream pressure then acts on the valve control chamber, causing it to close. |
E3000 Standard Version
| Item | Component | Standard Material | Optional |
|---|---|---|---|
| 1 | Body | Spheroidal cast iron GJS 450-10 | |
| 2 | Cap | Spheroidal graphite cast iron GJS 450-10 | |
| 3 | Position indicator | AISI 303 stainless steel | |
| 4 | Pressure tab caps | AISI 316 stainless steel | |
| 5 | Upper plate O-ring | NBR | EPDM/Viton |
| 6 | Shutter O-ring | NBR | EPDM/Viton |
| 7 | Indicator rod | AISI 303 stainless steel | AISI 316 stainless steel |
| 8 | Guide shaft | AISI 303 stainless steel | AISI 316 stainless steel |
| 9 | Guide bushing | CuSn5Zn5Pb5 bronze | AISI 303/316 stainless steel |
| 10 | Spring | AISI 302 stainless steel | |
| 11 | Clamping nut | AISI 304 stainless steel | AISI 316 stainless steel |
| 12 | Upper plate | Painted steel Fe 37 | AISI 304/316 stainless steel |
| 13 | Membrane | EPDM-Nylon | Neoprene |
| 14 | Shutter | Painted steel (DN80-150) / Spheroidal cast iron (DN>200) | AISI 304/316 stainless steel |
| 15 | Flat gasket | EPDM | NBR |
| 16 | Counter seat | AISI 303 stainless steel (AISI 304 from DN 200) | AISI 316 stainless steel |
| 17 | Seat | AISI 303 stainless steel (AISI 304 from DN 200) | AISI 316 stainless steel |
| 18 | Seat seal O-ring | NBR | EPDM/Viton |
| 19 | Stud bolts | AISI 303 stainless steel | AISI 316 stainless steel |
| 20 | Nuts and washers | AISI 303 stainless steel | AISI 316 stainless steel |
Cavitation chart – E3000 Standard version
It is important to consider the risk of cavitation, which can cause significant damage, as well as vibrations and noise. On the graph, the point corresponding to the operating condition of the valve, identified by the downstream pressure values (on the x-axis) and upstream pressure values (on the y-axis), falls into one of the three zones identified as follows:
- A: optimal operation;
- B: incipient cavitation;
- C: harmful cavitation.
The graph should be used for valves that modulate with an opening percentage of 35-40%, at standard temperature and at an altitude below 300 m. Under operating conditions, the pressure reduction differential must not exceed 15 bar.
Sizing table – E3000 Standard version
The following chart shows the recommended flow rate for the proper sizing of E3001 control valves.
| DN (mm) | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 400 | 500 | 600 | 800 | ||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate (l/s) | Recommended | Min. | 1.1 | 2.5 | 3.9 | 4.1 | 8.8 | 16 | 25 | 35 | 63 | 82 | 144 |
| Max. | 11 | 29 | 43 | 45 | 101 | 180 | 274 | 406 | 695 | 728 | 1638 | ||
| Pressure relief | Max. | 15 | 38 | 59 | 62 | 132 | 235 | 368 | 530 | 942 | 1080 | 1978 | |
Pressure drop coefficient – E3000 Standard version
The Kv coefficient represents the flow rate that produces a pressure drop of 1 bar when the valve is fully open.
| DN (mm) | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 400 | 500 | 600 | 700 | 800 | 1000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Kv (m3/h) | 48 | 54 | 141 | 187 | 198 | 487 | 802 | 1256 | 1742 | 3089 | 3236 | 7048 | 7753 | 11538 |
| Corsa (mm) | 15 | 15 | 21 | 27 | 27 | 43 | 56 | 70 | 84 | 110 | 110 | 162 | 162 | 216 |
Pressure drop chart– E3000 Standard version
The graph on the side shows the pressure drops of the E3000 automatic control valves in the fully open position as a function of diameter and flow rate expressed in l/s.
E3000 V-port Version
| Item | Component | Standard Material | Optional |
|---|---|---|---|
| 1 | Body | Spheroidal cast iron GJS 450-10 | |
| 2 | Cap | Spheroidal graphite cast iron GJS 450-10 | |
| 3 | Position indicator | AISI 303 stainless steel | |
| 4 | Pressure tab caps | AISI 316 stainless steel | |
| 5 | Upper plate O-ring | NBR | EPDM/Viton |
| 6 | Shutter O-ring | NBR | EPDM/Viton |
| 7 | Indicator rod | AISI 303 stainless steel | AISI 316 stainless steel |
| 8 | Guide shaft | AISI 303 stainless steel | AISI 316 stainless steel |
| 9 | Guide bushing | CuSn5Zn5Pb5 bronze | AISI 303/316 stainless steel |
| 10 | Spring | AISI 302 stainless steel | |
| 11 | Clamping nut | AISI 304 stainless steel | AISI 316 stainless steel |
| 12 | Upper plate | Painted steel Fe 37 | AISI 304/316 stainless steel |
| 13 | Membrane | EPDM-Nylon | Neoprene |
| 14 | Shutter | Painted steel (DN80-150) / Spheroidal cast iron (DN>200) | AISI 303/316 stainless steel |
| 15 | Flat gasket | EPDM | NBR |
| 16 | Counter seat | AISI 303 stainless steel (AISI 304 from DN 200) | AISI 316 stainless steel |
| 17 | Seat | AISI 303 stainless steel (AISI 304 from DN 200) | AISI 316 stainless steel |
| 18 | Seat seal O-ring | NBR | EPDM/Viton |
| 19 | Stud bolts | AISI 304 stainless steel | AISI 316 stainless steel |
| 20 | Nuts and washers | AISI 304 stainless steel | AISI 316 stainless steel |
Sizing table – E3000 V-port version
The following table shows the recommended flow rates for the correct use of E3000 series automatic valves – V-port version.
| DN (mm) | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 400 | 500 | 600 | 800 | ||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate (l/s) | Recommended | Min. | 0.5 | 1.4 | 2.2 | 2.3 | 4.9 | 8.8 | 14 | 20 | 35 | 44 | 71 |
| Max. | 8.8 | 23 | 33 | 35 | 78 | 142 | 211 | 316 | 542 | 582 | 1325 | ||
| Pressure relief | Max. | 12 | 30 | 46 | 48 | 102 | 185 | 283 | 412 | 734 | 753 | 1600 | |
Pressure drop coefficient – E3000 V-port version
The Kv coefficient represents the flow rate that produces a pressure drop of 1 bar when the valve is fully open.
| DN (mm) | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 400 | 500 | 600 | 700 | 800 | 1000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Kv (m3/h) | 40 | 43 | 111 | 146 | 154 | 377 | 633 | 967 | 1356 | 2409 | 2588 | 6343 | 6977 | 10429 |
| Corsa (mm) | 15 | 15 | 21 | 27 | 27 | 43 | 56 | 70 | 84 | 110 | 110 | 162 | 162 | 216 |
Pressure drop chart– E3000 V-port version
The graph on the side shows the pressure drops of the E3000 automatic control valves in the fully open position as a function of diameter and flow rate expressed in l/s.
E3000 anti-cavitation Version
| Item | Component | Standard Material | Optional |
|---|---|---|---|
| 1 | Body | Spheroidal cast iron GJS 450-10 | |
| 2 | Cap | Spheroidal graphite cast iron GJS 450-10 | |
| 3 | Position indicator | AISI 303 stainless steel | |
| 4 | Pressure tab caps | AISI 316 stainless steel | |
| 5 | Upper plate O-ring | NBR | EPDM/Viton |
| 6 | Shutter O-ring | NBR | EPDM/Viton |
| 7 | Indicator rod | AISI 303 stainless steel | AISI 316 stainless steel |
| 8 | Guide shaft | AISI 303 stainless steel | AISI 316 stainless steel |
| 9 | Guide bushing | CuSn5Zn5Pb5 bronze | AISI 303/316 stainless steel |
| 10 | Spring | AISI 302 stainless steel | |
| 11 | Clamping nut | AISI 304 stainless steel | AISI 316 stainless steel |
| 12 | Upper plate | Painted steel Fe 37 | AISI 304/316 stainless steel |
| 13 | Membrane | EPDM-Nylon | Neoprene |
| 14 | Shutter | Painted steel (DN80-150) / Spheroidal cast iron (DN>200) | AISI 303/316 stainless steel |
| 15 | Flat gasket | EPDM | NBR |
| 16 | Counter seat | AISI 303 stainless steel (AISI 304 from DN 200) | AISI 316 stainless steel |
| 17 | Seat | AISI 303 stainless steel (AISI 316 from DN 200) | AISI 316 stainless steel |
| 18 | Seat seal O-ring | NBR | EPDM/Viton |
| 19 | Stud bolts | AISI 304 stainless steel | AISI 316 stainless steel |
| 20 | Nuts and washers | AISI 304 stainless steel | AISI 316 stainless steel |
Cavitation table – E3000 anti-cavitation version
It is important to consider the risk of cavitation, which can cause significant damage, as well as vibrations and noise. On the graph, the point corresponding to the valve's operating condition, identified by the downstream pressure values (on the x-axis) and upstream pressure values (on the y-axis), falls into one of the three zones identified as follows:
- A: optimal operation;
- B: incipient cavitation;
- C: harmful cavitation.
The graph should be used for valves that modulate with an opening percentage of 35-40%, at standard temperature and at an altitude below 300 m. Under operating conditions, the pressure reduction differential must not exceed 15 bar.
Sizing table – E3000 anti-cavitation version
The following table shows the recommended flow rates for the correct use of E3000 series automatic valves – anti-cavitation version.
| DN (mm) | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 400 | 500 | 600 | 800 | ||
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Flow rate (l/s) | Recommended | Min. | 0.7 | 1.0 | 2.2 | 2.3 | 4.1 | 6.4 | 9.2 | 16 | 26 | 37 | 78 |
| Max. | 5.1 | 11 | 16 | 18 | 43 | 75 | 118 | 163 | 289 | 303 | 740 | ||
| Pressure relief | Max. | 11 | 25 | 40 | 42 | 98 | 170 | 267 | 370 | 656 | 688 | 1083 | |
Pressure drop coefficient – E3000 anti-cavitation version
The Kv coefficient represents the flow rate that produces a pressure drop of 1 bar when the valve is fully open.
| DN (mm) | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | 400 | 500 | 600 | 700 | 800 | 1000 |
|---|---|---|---|---|---|---|---|---|---|---|---|---|---|---|
| Kv (m3/h) | 21 | 24 | 63 | 72 | 89 | 207 | 361 | 565 | 783 | 1390 | 1456 | 2469 | 2744 | 5200 |
| Corsa (mm) | 15 | 15 | 21 | 27 | 27 | 43 | 56 | 70 | 84 | 110 | 110 | 162 | 162 | 216 |
Pressure drop chart– E3000 anti-cavitation version
The graph on the side shows the pressure drops of the E3000 automatic control valves in the fully open position as a function of diameter and flow rate expressed in l/s.