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RAP_centre_brides_assainissement
Photo_RAP_concentrique_brides_serie_20-ass
RAP_centre_brides_assainissement
BUTTERFLY VALVES

Concentric Flanged Butterfly Valve Series S20 DN150-1600 - Sewage version

Product family
Valves

General information

The concentric flanged butterfly valves have been designed, generally, for industrial applications where dimensional problems are important.

Their bolting design, on both sides, allows the dismantling of only one part of the installation while maintaining the other one under pressure and operational. They also facilitate the assemblies requiring a temporary isolation of some parts of the network in settlements such as pumping stations, warehouses, naval installations, etc.

Field of use

Different materials and coatings used for butterfly valves and liners can have a large response to many situations in the industrial area of sewage water and other fluids as the raw water, sea water, etc.

It provides an effective and reliable solution in conditions of work as may be pumping stations, water treatment, desalination, irrigation, etc.

Range

Concentric flanged butterfly valve from DN150 to DN1600 (consult us for other diameters).

  • Bodies: flanged type in ductile iron EN GJS-400-15 + red epoxy powder 250 microns (RAL 3020)
  • Maximum working pressure:
    • 16 bar
    • PFA 25 bar, consult us
  • Flange dimensions:
    • PN10 and 16
    • Consult us for PN25
  • Discs:
    • Ductile iron EN GJS-400-15 + Epoxy coating in black 250 microns
    • CF8M Stainless Steel
    • Contact us for other materials
  • Sealing materials in the body type nitrile. (please consult us for other types)
  • Operation:
    • Hand lever type MN : DN40-150mm
    • Hand lever type MR : DN200-350mm
    • Gear-box + handwheel : DN40-1200mm
    • Motorized: Electrical motor (Auma, Bernard, …), Pneumatic actuators, …

Given our wide range of materials, coatings and available drives, we remain at your disposal to look for a solution adapted to your requirements.

References

Codification

  • Position 6 (disc) : A = St Steel CF8M, B = Ductile Iron + black epoxy
  • Position 7 (actuator) : L = hand lever, B = gearbox with handwheel, M = motorized
  • Position 10 (Elastomer) : N=Nitrile, V=Viton

C = distance between flanges

,

DN DN A B C D E F G H L Mass Reference
mm inch mm mm mm mm mm mm mm mm mm kg  
150 6” 193 143 56 285 33 14 90 369 12 11.1 Consult us
200 8” 225 172.5 60 345 33 17 90 430.5 12 21.2 Consult us
250 10” 282.5 210 68 406 23 22 130 515.5 14 32.1 Consult us
300 12” 308 243 78 480 23 22 130 574 14 48 Consult us
350 14” 338.5 282.5 78 535 31 22 160 652 15 56.4 Consult us
400 16” 380 308 102 597 31 27 160 719 18 83 Consult us
450 18” 380.5 340 114 640 38 36 190 758.5 20 108.9 Consult us
500 20” 432.5 380 127 700 38 36 210 850.5 20 144.8 Consult us
600 24” 494 440 154 834 80 60 210 1014 24 223.6 Consult us
700 28’’ 590 490 165 910 106 65 300 1186 30 277.8 Consult us
750 30’’ 590 530 190 995 106 80 200 1226 25 366 Consult us
800 32’’ 630 565 190 1060 106 80 300 1301 28 413 Consult us
900 36’’ 695 610 203 1170 110 80 350 1415 32 565 Consult us
1000 40’’ 770 675 216 1290 110 80 350 1555 32 704 Consult us
1100 44’’ 815 733 216 1405 110 80 350 1658 32 856 Consult us
1200 48’’ 875 818 254 1485 110 100 350 1803 40 1087 Consult us
1400 56" 1000 973 280 1735 120 120 350 2093 40 1651 Consult us
1600 64" 1115 1090 318 1930 160 130 475 2365 40 2132 Consult us

Technical design

RAP_centre_brides_assainissement

Features

Material and coating

DN40-200
Item Designation Material Coating
1 Valve Body Ductile Iron EN GJS-400-5 Red Epoxy 250 µ
2 Bushing Acetal « DELRIN » (POM)  
3 O'ring Nitrile  
4 Upper shaft Stainless Steel X20Cr13 according EN10088-3  
5 Seat Nitrile  
6 Disc Ductile Iron EN GJS-400-15 Black Epoxy 250 µ
Stainless Steel CF8M  
7 Lower shaft Stainless Steel X20Cr13 according EN10088-3  
8

Retaining ring

Zinc plated steel  
9 Circlip Zinc plated steel DIN 472
10 Lower Plug EPDM  
11 Bushing Steel BZ PTFE
12

Features TAG

Polyester  
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DN40-200

Material and coating

DN250-500
Item Designation Material Coating
1 Valve Body Ductile Iron EN GJS-400-15 Red Epoxy 250 µ
2 Bushing Steel BZ PTFE
3 O'ring Nitrile  
4 Upper shaft Stainless Steel X20Cr13 according EN10088-3  
5 Seat Nitrile  
6 Disc Ductile Iron EN GJS-400-15 Black Epoxy 250 µ
Stainless Steel CF8M  
7 Lower shaft Stainless Steel X20Cr13 according EN10088-3  
8

Retaining ring

Zinc plated steel  
9 Circlip Zinc plated steel DIN 472
10 Lower Plug Nitrile  
12 Bushing Steel BZ PTFE
13 Features TAG Polyester  
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DN250-500

Material and coating

DN600-1100
Item Designation Material Coating
1 Valve Body Ductile Iron EN GJS-400-15 Red Epoxy 250 µ (RAL 3009)
2 Bushing Steel BZ PTFE
3 O'ring Nitrile  
4 Upper shaft Stainless Steel X20Cr13 according EN10088-3  
5 Seat Nitrile  
6 Disc Ductile Iron EN GJS-400-15 Black Epoxy 250 µ
Stainless Steel CF8M  
7 Lower shaft Stainless Steel X20Cr13 according EN10088-3  
8 Upper cover Carbon steel Black Epoxy powder
9 Bolt of upper cover Zinc plated steel DIN 472
10 Lower cover Zinc plated steel  
11 Zegi ring Body Zinc plated steel  
12 Screw (DN800/1100) Zinc plated steel DIN 913
13 Retaining ring shaft (only DN600/800) Zinc plated steel DIN 471
14 Features TAG Polyester  
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DN600-1200

Material and coating

DN1200
Item Designation Material Coating
1 Valve Body Ductile Iron EN GJS-400-15 Red Epoxy 250 µ (RAL 3009)
2 Bushing Bronze  
3 O'ring Nitrile  
4 Upper shaft Stainless Steel X20Cr13 according EN10088-3  
5 Seat Nitrile  
6 Disc Ductile Iron EN GJS-400-15 Black Epoxy 250 µ
Stainless Steel CF8M  
7 Lower shaft Stainless Steel X20Cr13 according EN10088-3  
8 Upper cover Carbon steel Black Epoxy powder
9 Bolt of upper cover Zinc plated steel DIN 7991
10 Lower cover Zinc plated steel  
11 Lower bolt Zinc plated steel DIN 931
12 Lower ring Bronze/brass  
13 Disc Zinc plated steel  
14 Screw Zinc plated steel DIN 913
15 Nut Zinc plated steel DIN 934
16 Keyway Stainless steel X20Cr13 according EN10088-3  
17 Bushing Steel-Bz PTFE
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Upper flange

DN DN ISO P Q R S T axb H
mm inch mm mm mm mm mm mm mm mm
80 3" F-07 13 70 4x9        
100 4" F-07 13 70 4x9        
125 5" F-07 17 70 4x9        
150 6" F-07 17 70 4x9        
200 8" F-07 20.3 70 4x9        
250 10" F-10 26.2 102 4x12 3 70    
300 12" F-10 26.2 102 4x12 3 70    
350* 14" F-10 28 102 4x12 3 70    
350 14" F-10 28 102 4x12 3 70    
400 16" F-12 33 125 4x14 4 85    
450* 18" F-14 48 140 4x18 4 100    
450 18" F-14 48 140 4x18 4 100    
500 20" F-14 48 140 4x18 4 100    
600 24" F-16   165 4x22 5 130 18x11 7
700 28" F-25   254 8x18 5 200 18x11 7
750 30" F-25   254 8x18 5 200 22x14 9
800 32" F-25   254 8x18 5 200 22x14 9
900 36" F-25   254 8x18 5 200 22x14 9
1000 40" F-25   254 8x18 5 200 22x14 9
1100 44" F-25   254 8x18 5 200 22x14 9
1200 48" F-30   298 8x23 5 230 28x16 10
1400 56" F-30   298 8x23 5 230 32x18 11
1600 64" F-40   406 8x39 8 300 32x18 11
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DN40–600 - Operation by hand lever type MN and MR

 The operation by hand lever allows the disc between 0 and 90°. There are two types of manual control lever, the MN type and type MR.

MN type is the referenced for our range of Wafer and Lug valves. The lever allows seven positions of the butterfly between 0° to 90° with anchorage by spring.

DN C X Hand lever type MN Hand lever type MR
mm inch mm mm E2 H2 Y2 L2 M2 Mass E3 H3 Y3 L3 M3 Mass
80 3" 46 200 60 201 301 260 90 5.3 113 254 448 260 90 6.5
100 4" 52 229 60 225 339.5 260 90 6.9 113 278 498 260 90 7.1
150 6" 56 285 75 268 400 315 90 11.5 115 308 451 310 90 11.8
200 8" 60 345 75 300 472 315 90 21.7 115 340 512 310 90 21.8
250 10" 68 406             120 402 612 500 130 33.7
300 12" 78 480             120 428 671 500 130 49.7
350 14" 78 535             120 458 740 500 130 58.1
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DN40–600 - Operation by gearbox MDV and Handwheel

DN C X Gearbox type MDV with handwheel
mm inch mm mm E4 H4 Y4 L4 M4 N Mass
80 3" 46 200 125 229 329 129 43.5 50.5 6.0
100 4" 52 229 125 253 367.5 129 43.5 50.5 7.6
150 6" 56 285 160 298 441 135 43.5 50 12.5
200 8” 60 345 200 355 527 152 52.5 57 23.7
250 10" 68 406 250 442 652 222 61 70 35.5
300 12" 78 480 250 468 711 222 61 70 51.5
350 14" 78 535 250 498 780 222 61 70 60
400 16" 102 597 300 572 880 278 69 72.5 92
450 18" 114 640 400 630 970 321 96.5 91.5 127
500 20" 127 700 400 682 1062 321 96.5 91.5 163
600 24" 154 834 500 799 1239 408 137.5 140 258
700 28" 165 910 600 945 1435 424 137.5 140 351
750 30" 190 995 600 945 1475 456 137.5 140 413
800 32" 190 1060 600 985 1550 456 137.5 156 470
900 36" 203 1170 700 1108 1718 510 180 156 665
1000 40" 216 1290 700 1183 1858 579 180 156 783
1100 44" 216 1405 700 1229 1962 579 180 156 941
1200 48" 254 1485 700 1310 2128 593 252.5 201 1260
1400 56" 280 1735 700 1435 2410 593 252.5 201 1846
1600 64" 318 1930 700 1550 2640 593 252.5 201 2328
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Operation by motor type AUMA

PFA 10 bar
DN Electric motor
mm inch Type A3 B3 C3 D3 E3 H3 Mass
80 3" SQ 05.2 63 238 344 265 186 485 27.8
100 4" SQ 05.2 63 238 344 265 186 509 27.8
150 6" SQ 05.2 63 238 344 265 186 537 34.1
200 8" SQ 07.2 63 238 344 265 186 569 44.2
250 10" SQ 10.2 80 248 361 265 191 643.5 44.2
300 12" SQ 10.2 80 248 361 265 191 669 75
350 14" SQ 12.2 105 248 385 265 191 723.5 88.4
400 16" SQ 12.2 105 248 385 265 191 765 115
450 18" SQ 14.2 112.5 255 447 265 216 827.5 152
500 20" SQ 14.2 112.5 255 447 265 216 879.5 188
600 24" GS100.3/VZ4.3 SA07.6 547 189 313 164 287 807 284
700 28" GS125.3/VZ4.3 SA10.2 554 194 323 158 306 913 349
750 30" GS125.3/VZ4.3 SA10.2 554 194 323 158 316 913 437
800 32" GS160.3/GZ160.3(8:1) SA10.2 630 290 323 165 351 953 530
900 36" GS160.3/GZ160.3(8:1) SA10.2 630 290 323 165 351 1018 682
1000 40" GS200.3/GZ200.3(8:1) SA10.2 760 366 338 208 391 1108 900
1100 44" GS200.3/GZ200.3(16:1) SA10.2 760 366 338 208 391 1153 1052
1200 48" GS200.3/GZ200.3(8:1) SA10.2 760 366 338 208 391 1213 1283
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Screwing - Main dimensions

DN E PN10 PN16 ANSI 150 Lbs
D e M L1/L3 L2 Number D e M L1/L3 L2 Number D e M L1/L3 L2 Number
80 46 160 20 M16 110 130 8 160 20 M16 110 130 8 152.4 23.8 W 5/8" 110 130 4
100 52 180 20 M16 110 130 8 180 20 M16 110 130 8 190.5 23.8 W 5/8" 120 140 8
150 56 240 22 M20 130 150 8 240 22 M20 130 150 8 241.3 25.4 W 3/4" 130 150 8
200 60 295 24 M20 130 160 8 295 24 M20 130 160 12 298.5 28.6 W 3/4" 140 160 8
250 68 350 26 M20 150 170 12 355 26 M24 150 170 12 361.9 30.2 W 7/8" 160 180 12
300 78 400 26 M20 160 180 12 410 28 M24 160 180 12 431.8 31.7 W 7/8" 170 190 12
350 78 460 26 M20 170 180 16 470 30 M24 170 190 16 476.2 34.9

W 1"

180 200 12
400 102 515 26 M24 180 216 16 525 32 M27 200 220 16 539.7 36.5

W 1"

210 230 16
450 114 565 26 M24 190 220 16 585 32 M27 210 240 16 577.8 39.5

W1.1/8"

230 250 16
450 114 565 26 M24 60 - 8 585 32 M27 60 - 8 577.8 39.7 - - - -
500 127 620 28 M24 210 230 20 650 34 M30 230 260 20 635.0 46.0

W1.1/8"

250 280 20
600 154 725 28 M27 240 270 20 770 36 M33 260 290 20 749.3 47.6 W1.1/4" 280 310 20
700 165 840 30 M27 260 280 20 840 36 M33 270 300 20 863.5 52.5 W1.1/4" 310 340 24
700 165 840 30 M27 80 - 8 840 36 M33 85 - 8 863.5 52.5 W1.1/4" 110 - 8
750 190 900 32 M30 290 320 20 900 38 M33 300 340 20 914.4 54 W1.1/4" 335 375 24
750 190 900 32 M30 95 - 8 900 38 M33 100 - 8 914.4 54 W1.1/4" 110 - 8
800 190 950 32 M30 290 320 20 950 38 M36 310 345 20 978 57 W1.1/2" 340 380 24
800 190 950 32 M30 110 - 8 950 38 M36 80 - 8 978 57 W1.1/2" 95 - 8
900 203 1050 34 M30 310 350 24 1050 40 M36 330 375 24 1086 60 W1.1/2" 370 415 28
900 203 1050 34 M30 100 - 8 1050 40 M36 100 - 8 1086 60 W1.1/2" 110 - 8
1000 216 1160 34 M33 325 360 24 1170 42 M39 345 390 24 1200 63.5 W1.1/2" 390 430 32
1000 216 1160 34 M33 95 - 8 1170 42 M39 100 - 8 1200 63.5 W1.1/2" 120 - 8
1100 216 1270 38 M33 330 37 28 1270 48 M39 360 400 28 1314.5 101 W1.1/2" 465 410 36
1100 216 1270 38 M33 100 - 8 1270 48 M39 110 - 8 1314.5 101 W1.1/2" 150 - 8
1200 254 1380 38 M36 375 420 28 1390 48 M45 395 445 28 1422 108 W1.1/2" 475 520 40
1200 254 1380 38 M36 110 - 8 1390 48 M45 115 - 8 1422 108 W1.1/2" 165 - 8
1400 280 1590 42 M39 410 450 32 1590 52 M45 440 490 32 1651 124 W1.3/4" 580 630 44
1400 280 1590 42 M39 100 - 8 1590 52 M45 110 - 8 1651 124 W1.3/4" 160 - 8
1600 318 1820 46 M45 460 510 36 1820 58 M52 470 530 36 - - - - - -
1600 318 1820 46 M45 110 - 8 1820 58 M52 120 - 8 - - - - - -

Tapped holes for the flanges assembly will be :

  • Metric for the PN standards
  • Whitworth type for the NSI 150 standards0

For other tappings, consult us.

RAP_centre_double_bride_AEP_visserie

Packing

DN Number of valves with hand lever per crate
mm DOUBLE FLANGED S20 Crate dimensions
80 110 1200 x 800 x800
100 100
150 70
200 50
250 14
300 14
DN Number of valves with gearbox per crate
mm DOUBLE FLANGED S20 Crate dimensions
80 90 1200 x 800 x800
100 80
150 55
200 35
250 14
300 14
350 14
400 10
450 5 900 x 750 x750
500 5
600 4 1150 x 900 x 900
700 3 1200 x 1100 x 700
800 2 1500 x 1200 x 650
900 2 1500 x 1200 x 650
1000 1 1600 x 1350 x 400
1200 1 1950 x 1600 x 500
1400 1 1700 x 1500 x 500 (palette)
1600 1 1700 x 1500 x 500 (palette)

Added values

A) Bushings

They ensure alignment of the shafts as well as reducing the torque. Together with the shaft packing give additional safety preventing internal leakage and external contamination.

B) Body design

The long-neck construction allows easy installation and provision for insulation, even if the valves are assembled between flanges. The top and bottom alignment lugs make mounting between DIN-ANSI-JIS, etc., flanges very easy.

C) Spherical disc

The disc edge in contact with the seat is completely spherical providing smooth operation and considerable reduction of the valve torque. The combination of the valve tightness and reduced friction, especially around the shafts, gives a three folds increase in the life span of the seat

D) Interchangeability

All valve components can be dismantled and the replaceable parts are interchangeable with concentric flanged butterfly valves.

RAP_double_brides_assainissement_valeurs_ajoutees

Compliance with standards

Company: designer and manufacturer works according to ISO 9001 by AENOR n° ES 0780 / 1997

Product: complies to the NF EN1074-1 and DVGW standards (up to DN700). Rest of the range in process.

Dimensions:

  • NF EN 593: Metallic butterfly valves
  • NF EN 558-1: Face to Face dimensions series 20
  • EN ISO 5752: Metal valves for flanged pipe network. Table 5 short series
  • API 609: Butterfly valves Flanged, Lugged and Wafer
  • NF EN 1092-2: Flange connections to the piping material

Materials: NF EN1503: Valves. Materials for bodies, bonnets and covers

Operation:

  • EN ISO 5210 : Multi-turn actuator to valve
  • EN ISO 5211 : Part-turn actuator to valve

Assembling between flanges: ISO PN10 or PN16, DIN 2632 PN10 or PN16, EN-1092 PN10 or PN16, NFE 29222 PN10 or PN16

Identification: EN ISO 5209: Marking

Hydraulic Tests:

  • EN ISO 5208: Pressure (Ratio A-No leakage)
  • EN 12 266-1: Sealing (Ratio A-No leakage)

Traceability

Traceability system for LUG butterfly valves allows since the departure from the factory to the last day of life of the valve to obtain information relating to the product origin and quality both of coatings and materials, manufacturing, inspection and hydraulic tests results.

From the moment the order is in the computer system, starts the program of manufacturing. A serial number is automatically assigned to this valve. Manufacturing sheet will be marked with this number. This sheet will contain all information about manufacture and inspection of the valve. At the end, two stickers with the number of identification will be placed in the body and in the top flange of the valve.

Assembling

The trial sheet assembly is identified with the internal number. This sheet has as many labels as valves to assemble. This label identifies the person responsible for the mounting and the possible problems during the assembling. The document contains the components of the valve if certification 3.1 is required by the customer.

Hydraulic tests

Label identifying the inspector and the results of the tests. Any remark produced during the tests and the torque is shown.

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RAP_double_brides_assainissement_tracabilite

Foundry marking

Body and disc: manufacturer and type of material.

and

Marking (identification/labels)

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Hydraulic characteristics

Headloss Δp inside the valve is expressed with the flow coefficient Kv which is the flow going through the valve at a temperature 20ºC and generating a headloss of 1 bar.

For the water we obtain the simplified calculation below:

with Q in m³/h and Kv in m³/h, Δp in bar

Flow coefficient Kv (in m3/h) according to the opening angle of the disc:
DN Degree of valve opening
25 30 40 50 60 70 80 90
150 146 125 215 353 690 890 1420 1680
200 146 215 360 603 1120 1510 2350 2800
250 224 336 580 990 1850 3190 3700 4310
300 327 475 860 1380 2670 3490 5215 6465
350 430 645 1120 1896 3535 4395 6980 8620
400 560 775 1465 2285 4395 5600 9310 10775
450 775 1077 1980 3190 6120 7930 12700 15086
500 970 1380 2415 3965 7500 9900 15085 18965
600 1293 1895 3275 5260 10130 14225 20700 24137
700 1350 1990 3860 5980 10600 17100 25300 36000
800 1600 2200 4500 8200 12500 20000 29000 44000
900 1800 2300 6100 10400 17500 29000 42000 58000
1000 2500 3800 8700 13500 23000 37500 59200 80500
1100 4450 6350 10560 18210 28650 54560 72540 97586
1200 5400 7800 12500 22600 35500 61500 82000 110500
1400 5680 8568 15256 28950 45685 85700 145800 170500
1500 6154 9755 18850 34230 54560 101675 176450 195400
1600 6456 10952 20568 37850 59452 110325 198450 220350

Mechanical characteristics

Necessary torque, in Nm, to close the disc at ΔP. These torques have been obtained with the standard range, water at 20°C and Nitrile seats.

bar DN
150 200 250 300 350 400 450 500 600 700 800 900 1000 1100 1200 1400 1500 1600
3 48 90 126 161 245 520 590 840 1000 1650 2300 4700 6500 7000 8500 14000 20000 22000
6 75 120 210 270 300 624 1120 1390 2200 3300 4600 6800 8500 9000 12000 17000 24000 26000
10 90 140 270 390 500 897 1450 1800 3450 5000 6500 8500 11500 12000 15500 19500 28000 30000
16 110 215 350 560 950 1400 1950 2500 3800 5860 9500 11500 15000 16000 22000 - - -

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