GEOFLEX fittings
GEOFLEX® is a range of ductile iron flexible fittings, capable of sliding, extending, compressing, rotating. GEOFLEX® fittings are designed to protect water pipe works against stresses caused by occasional but major geological events.
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Landslides, subsidence of loose or unstable ground
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Stress caused by earthquakes, seismic earth movements, tsunamis, tidal waves, etc.
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A GEOFLEX® fitting comprises:
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a central part (sleeve), allowing an axial slide (compression & expansion), see B on above sketch
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at each extremity, 1 flanged ball-joint, allowing a maximum angular deflection (see A)
Technical design
| 100 | 100 | 630 | 331 | 157 | 247 | 53 | BBB10GD2ETT |
| 100 | 200 | 920 | 331 | 157 | 247 | 59 | BBB10GD2JTT |
| 100 | 300 | 1210 | 331 | 157 | 247 | 66 | BBB10GD2KTT |
| 100 | 400 | 1500 | 331 | 157 | 247 | 72 | BBB10GD2LTT |
| 100 | 500 | 1790 | 331 | 157 | 247 | 79 | BBB10GD2MTT |
| 100 | 600 | 2620 | 331 | 157 | 247 | 99 | BBB10GD2NTT |
| 150 | 100 | 680 | 390 | 185 | 307 | 87 | BBB15GD2ETT |
| 150 | 200 | 990 | 390 | 185 | 307 | 98 | BBB15GD2JTT |
| 150 | 300 | 1300 | 390 | 185 | 307 | 108 | BBB15GD2KTT |
| 150 | 400 | 1610 | 390 | 185 | 307 | 118 | BBB15GD2LTT |
| 150 | 500 | 1910 | 390 | 185 | 307 | 128 | BBB15GD2MTT |
| 150 | 600 | 2620 | 390 | 185 | 307 | 152 | BBB15GD2NTT |
| 200 | 100 | 790 | 449 | 219 | 367 | 126 | BBB20GD2ETT |
| 200 | 200 | 1120 | 449 | 219 | 367 | 144 | BBB20GD2JTT |
| 200 | 300 | 1450 | 449 | 219 | 367 | 157 | BBB20GD2KTT |
| 200 | 400 | 1770 | 449 | 219 | 367 | 171 | BBB20GD2LTT |
| 200 | 500 | 2100 | 449 | 219 | 367 | 185 | BBB20GD2MTT |
| 200 | 600 | 2730 | 449 | 219 | 367 | 211 | BBB20GD2NTT |
| 250 | 100 | 830 | 516 | 252 | 432 | 179 | BBB25GD2ETT |
| 250 | 200 | 1180 | 516 | 252 | 432 | 197 | BBB25GD2JTT |
| 250 | 300 | 1530 | 516 | 252 | 432 | 217 | BBB25GD2KTT |
| 250 | 400 | 1880 | 516 | 252 | 432 | 235 | BBB25GD2LTT |
| 250 | 500 | 2230 | 516 | 252 | 432 | 254 | BBB25GD2MTT |
| 250 | 600 | 2730 | 516 | 252 | 432 | 281 | BBB25GD2NTT |
| 300 | 100 | 860 | 590 | 280 | 492 | 256 | BBB30GD2ETT |
| 300 | 200 | 1230 | 590 | 280 | 492 | 282 | BBB30GD2JTT |
| 300 | 300 | 1600 | 590 | 280 | 492 | 307 | BBB30GD2KTT |
| 300 | 400 | 1970 | 590 | 280 | 492 | 332 | BBB30GD2LTT |
| 300 | 500 | 2350 | 590 | 280 | 492 | 357 | BBB30GD2MTT |
| 300 | 600 | 2730 | 590 | 280 | 492 | 382 | BBB30GD2NTT |
| 350 | 100 | 1170 | 651 | 313 | 545 | 360 | BBB35GD2ETT |
| 350 | 200 | 1490 | 651 | 313 | 545 | 386 | BBB35GD2JTT |
| 350 | 300 | 1860 | 651 | 313 | 545 | 418 | BBB35GD2KTT |
| 350 | 400 | 2240 | 651 | 313 | 545 | 452 | BBB35GD2LTT |
| 350 | 500 | 2610 | 651 | 313 | 545 | 481 | BBB35GD2MTT |
| 350 | 600 | 2980 | 651 | 313 | 545 | 510 | BBB35GD2NTT |
| 400 | 100 | 1220 | 711 | 345 | 621 | 487 | BBB40GD2ETT |
| 400 | 200 | 1500 | 711 | 345 | 621 | 514 | BBB40GD2JTT |
| 400 | 300 | 1870 | 711 | 345 | 621 | 550 | BBB40GD2KTT |
| 400 | 400 | 2250 | 711 | 345 | 621 | 586 | BBB40GD2LTT |
| 400 | 500 | 2620 | 711 | 345 | 621 | 622 | BBB40GD2MTT |
| 400 | 600 | 2990 | 711 | 345 | 621 | 658 | BBB40GD2NTT |
| 450 | 100 | 1260 | 766 | 372 | 676 | 598 | BBB45GD2ETT |
| 450 | 200 | 1530 | 766 | 372 | 676 | 629 | BBB45GD2JTT |
| 450 | 300 | 1910 | 766 | 372 | 676 | 672 | BBB45GD2KTT |
| 450 | 400 | 2280 | 766 | 372 | 676 | 715 | BBB45GD2LTT |
| 450 | 500 | 2660 | 766 | 372 | 676 | 757 | BBB45GD2MTT |
| 450 | 600 | 3020 | 766 | 372 | 676 | 797 | BBB45GD2NTT |
| 500 | 100 | 1390 | 844 | 418 | 748 | 781 | BBB50GD2ETT |
| 500 | 200 | 1610 | 844 | 418 | 748 | 813 | BBB50GD2JTT |
| 500 | 300 | 2000 | 844 | 418 | 748 | 868 | BBB50GD2KTT |
| 500 | 400 | 2380 | 844 | 418 | 748 | 923 | BBB50GD2LTT |
| 500 | 500 | 2770 | 844 | 418 | 748 | 978 | BBB50GD2MTT |
| 500 | 600 | 3120 | 844 | 418 | 748 | 1028 | BBB50GD2NTT |
| 600 | 100 | 1530 | 969 | 476 | 880 | 1104 | BBB60GD2ETT |
| 600 | 200 | 1740 | 969 | 476 | 880 | 1142 | BBB60GD2JTT |
| 600 | 300 | 2120 | 969 | 476 | 880 | 1213 | BBB60GD2KTT |
| 600 | 400 | 2510 | 969 | 476 | 880 | 1284 | BBB60GD2LTT |
| 600 | 500 | 2890 | 969 | 476 | 880 | 1356 | BBB60GD2MTT |
| 600 | 600 | 3250 | 969 | 476 | 880 | 1425 | BBB60GD2NTT |
| 700 | 200 | 1850 | 1108 | 535 | 996 | 1429 | BBB70GD2JTT |
| 700 | 300 | 2220 | 1108 | 535 | 996 | 1513 | BBB70GD2KTT |
| 700 | 400 | 2590 | 1108 | 535 | 996 | 1598 | BBB70GD2LTT |
| 700 | 500 | 2970 | 1108 | 535 | 996 | 1682 | BBB70GD2MTT |
| 700 | 600 | 3340 | 1108 | 535 | 996 | 1764 | BBB70GD2NTT |
| 800 | 200 | 2050 | 1238 | 609 | 1110 | 2000 | BBB80GD2JTT |
| 800 | 300 | 2320 | 1238 | 609 | 1110 | 2075 | BBB80GD2KTT |
| 800 | 400 | 2700 | 1238 | 609 | 1110 | 2204 | BBB80GD2LTT |
| 800 | 500 | 3070 | 1238 | 609 | 1110 | 2282 | BBB80GD2MTT |
| 800 | 600 | 3440 | 1238 | 609 | 1110 | 2360 | BBB80GD2NTT |
| 900 | 200 | 2160 | 1402 | 686 | 1259 | 2878 | BBB90GD2JTT |
| 900 | 300 | 2540 | 1402 | 686 | 1259 | 3006 | BBB90GD2KTT |
| 900 | 400 | 2930 | 1402 | 686 | 1259 | 3134 | BBB90GD2LTT |
| 900 | 500 | 3320 | 1402 | 686 | 1259 | 3263 | BBB90GD2MTT |
| 900 | 600 | 3610 | 1402 | 686 | 1259 | 3359 | BBB90GD2NTT |
| 1000 | 200 | 2230 | 1496 | 738 | 1363 | 3425 | BBC10GD2JTT |
| 1000 | 300 | 2610 | 1496 | 738 | 1363 | 3585 | BBC10GD2KTT |
| 1000 | 400 | 3000 | 1496 | 738 | 1363 | 3727 | BBC10GD2LTT |
| 1000 | 500 | 3390 | 1496 | 738 | 1363 | 3878 | BBC10GD2MTT |
| 1000 | 600 | 3680 | 1496 | 738 | 1363 | 3990 | BBC10GD2NTT |
| 1100 | 400 | 3160 | 1540 | 748 | 1390 | 4410 | BBC11GD2LTT |
| 1200 | 400 | 3310 | 1700 | 837 | 1550 | 5520 | BBC12GD2LTT |
| 1400 | 400 | 3410 | 1863 | 935 | 1723 | 7110 | BBC14GD2LTT |
| 1500 | 400 | 3460 | 8520 | BBC15GD2LTT | |||
| 1600 | 400 | 10025 | BBC16GD2LTT | ||||
| 1800 | 500 | 3870 | 2415 | 1235 | 2256 | 13730 | BBC18GD2MTT |
Features
Field of use:
- Mainly water supply pipelines
- Anti-seismic protection of pipelines
- Protection of pipelines against landslides, subsidence of loose or unstable ground
- Stress caused by earthquakes, seismic earth movements, tsunamis, tidal waves, etc.
- PN16 bar
Main characteristics:
- EPDM elastomeric gaskets
- External and internal coating : Blue Epoxy Powder 250µm (PECB)
- Bolts & nuts: stainless steel grade 304
- Performances comply with ISO 16134 standard
- Type test (in part, where relevant) compliant with EN 545 standard
Informative type-installation sketch
GEOFLEX® fittings (see G on sketch) can be installed on Natural (see T on sketch), Classic or Integral pipes ranges via the use of spigot-flanged fittings and flanged socket fittings (see B on sketch).
The design of the fitting’s central part (sleeve), sliding inside the ball-joint flanges at each extremity, allows contraction and expansion movements.
The overall sliding capacity (expansion/contraction) varies from 100 mm (+/- 50mm) up to 600 mm (+ 350mm/-250mm). A table recaps all these values DN per DN.
Laying procedure
Project design, choice criteria
GEOFLEX®: a wide choice, ranging from DN100 up to DN1800, PN16. The selection of a GEOFLEX® fitting for a given DN, depends on the expected subsidence magnitude, which it may have to withstand.
This subsidence is evaluated & assessed depending of geotechnics or seismic stresses, and on the nature of grounds met during the project design.
The selection of the right GEOFLEX® fitting is the responsibility of the consultant, once considered the geotechnics parameters of the project.
Several possible deflection values (h) , ranging from 100 mm up to 600 mm and various deviation angles from +/- 30° up to +/- 38°, address DN by DN the foreseeable stress levels.
Between the 2 flanged extremities, the sliding central part (sleeve) of a GEOFLEX® fitting allows axial compression & expansion, varying from 100 mm (+/- 50mm) up to 600 mm (+ 350mm/-250mm), depending on the DN. A table recaps all values related to each DN.
Main GEOFLEX® fittings performances
| DN |
Deflection h |
Deflection θ |
Extension / Contraction lo | Resistance to dismounting |
|---|---|---|---|---|
| mm | mm | degree | mm | kN |
| 100 | 100 → 600 | +/- 38° | 100 (+/- 50) ** | 300 |
| 150 | 100 → 600 | +/- 36° | 160 (+/- 80) | 450 |
| 200 | 100 → 600 | +/- 34° | 160 (+/- 80) | 600 |
| 250 | 100 → 600 | +/- 32 | 160 (+/- 80) | 750 |
| 300 | 100 → 600 | +/- 30° | 200 (+/- 100) | 900 |
| 350 | 100 → 600 | +/- 30° | 200 (+/- 100) | 1050 |
| 400 | 100 → 600 | +/- 30° | 240 (+/- 120) | 1200 |
| 450 | 100 → 600 | +/- 30° | 240 (+/- 120) | 1350 |
| 500 | 100 → 600 | +/- 30° | 300 (+/- 150) | 1500 |
| 600 | 100 → 600 | +/- 30° | 300 (+/- 150) | 1800 |
| 700 | 200 → 600 | +/- 30° | 400 (+/- 200) | 2100 |
| 800 | 200 → 600 | +/- 30° | 400 (+/- 200) | 2400 |
| 900 | 200 → 600 | +/- 30° | 440 (+/- 220) | 2700 |
| 1000 | 200 → 600 | +/- 30° | 440 (+/- 220) | 3000 |
| 1100 | 400 | +/- 20° | 600 (+350/-250) | 3000 |
| 1200 | 400 | +/- 20° | 600 (+350/-250) | 3600 |
| 1400 | 400 | +/- 20° | 600 (+350/-250) | 4200 |
| 1500 | 400 | +/- 20° | 600 (+350/-250) | 4500 |
| 1600 | 400 | +/- 20° | 600 (+350/-250) | 4800 |
| 1800 | 500 | +/- 20° | 600 (+350/-250) | 5400 |
(*) The overall sliding (contraction/expansion) range depends on the length of the central part (sleeve) of the GEOFLEX® fitting. The lo value mentioned is the sum of both contraction and expansion movements, expressed as +/-.
(**) DN100- Expansion / Contraction: +80 mm/ -20 mm in case of a 600 mm deflection (h).
(***) The maximum resistance to dismounting must be equal or superior to 3Xn (in mm) n expressed in kN. This resistance value is based on ISO 16134 standard: ‘’Earthquake and subsidence-resistant design of ductile iron pipelines‘’.
Example: for a DN150 GEOFLEX fitting, the maximum guaranteed value of resistance to dismounting is calculated as follows: R dismounting = 3 x 1500 = 4500 kN
Packaging
GEOFLEX® fittings are individually packed on pallets, which are then shrink-wrapped (transparent plastic film).
The 2 extremities of GEOFLEX® fittings are fitted with PE protective caps. GEOFLEX® fittings feature 4 threaded retaining rods (see installation sheet), aiming:
- To prevent any axial unexpected sliding movement during transport & handling
- To keep the overall distance (between flanges) identical to the factory-settings, until the fitting assembly and the overall pipeline installation is hydraulically tested & approved
Each fitting is fitted with 2 PE sleeve and 2 securing wires, which will be installed on each pipeline extremity, prior to the installation of the GEOFLEX® fitting. See installation sheet.