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Mecanisme_manoeuvre_pneumatique
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Mecanisme_manoeuvre_pneumatique
ACCESSORIES VALVES

Pneumatic actuator mechanism for Wafer and Lug Butterfly Valves

Product family
Accessories

The fluid used in pneumatic position indicators can be water, air or any other non-corrosive fluid. Compressed air is generally used at a maximum supply pressure of 8 bar and a temperature ranging from -32°C to +90°C. The air acts on a piston. The movement of this piston causes a threaded rod to move longitudinally.
 
There are two models : the « PA » type and the « P » type.
 
"PA" type actuator mechanisms are composed of pre-compressed springs with a single spring safety system. The number of springs on each side can vary from 2 to 6 springs depending on the operating torque requirements. Easy to assemble and replace.
 
"P" type actuator mechanisms are composed of two concentric springs on each side. The safety system is optional. There is no initial pre-compression, which makes assembling and replacing the springs less straightforward.
 
There are two possible operating modes for a pneumatic actuator mechanism: single effect (spring return) and double effect, with torques ranging from 15 Nm to 5,000 Nm.


Single effect consists of a single chamber with a piston plus a mechanical spring. Air pressure moves the piston and compresses the spring. In the event of air failure, the spring returns the piston to its original position.


Double effect consists of two chambers. In the event of air failure, the piston remains in its final position.

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General dimensions
DE Type SE Type A for DE A for SE B C F G H I J K L M Mass DE Mass SE
mm mm mm mm mm mm mm mm mm mm mm mm kg kg
PA00 PA00S 152.3 152.3 F05 14 80 30 111.3 84.1 52.2 13.8 10 12.5 1.4 1.62
PA05 PA05S 200.8 200.8

F05-F07

17 80 30 128.3 101.6 61.7 13.8 10 12.5 2.57 2.94
PA10 PA10S 224.4 224.4

F05-F07

17 80 30 132.3 103.6 62.7 13.8 10 12.5 3.08 3.48
PA15 PA15S 264.2 264.2

F05-F07

17 80 30 147.8 119.4 70.5 13.8 10 12.5 4.20 5.04
PA20 PA20S 310 310

F05-F07

17 80 30 156.3 127.5 75.1 21.9 16 12.5 5.61 6.63
PA25 PA25S 356.2 356.2 F07-F10 27 80 30 184.3 153.5 89.2 21.9 16 12.5 9.30 11.3
P30 P30S 349 479 F07-F10 27 80 30 211 177 94 21.8 16 11 9.10 15.9
P40 P40S 444 598.4

F10-F12

36 130 50 272 226 120 41.9 32 20 17.6 36.4
P50 P50S 524 694 F14 36 130 50 313 257.5 135 41.9 32 20 30.7 58.4
PA60 PA60S 672.5 672.5 F16 46 130 50 368 330.5 172 41.9 32 13.5 48.3 63.2
PA70 PA70S 742.5 742.5 F16 46 130 50 428 403 217 41.9 32 10.5 77.9 118.2

DE = double effect - SE = simple effect

Technical design

Mecanisme_manoeuvre_pneumatique

Features

Selecting the type of pneumatic actuator

The selection of the mechanism type is based on the DN of the butterfly valve, the network pressure, and the type of actuator (single or double effect).

There are two types of actuator mechanisms: "PA" and "P". The difference lies in the type of springs used: 

  • "PA" type: 2 to 6 pre-compressed springs with expansion limiter (new version)
  • "P" type: 1 or 2 concentric springs (old version)
 
DN Double effect Simple effect
PN6 PN10 PN16 PN6 PN10 PN16
32 PA00 PA00 PA00 PA00S PA00S PA05S
50 PA00 PA00 PA00 PA00S PA00S PA05S
65 PA00 PA05 PA05 PA05S PA05S PA10S
80 PA05 PA05 PA05 PA10S PA10S PA15S
100 PA05 PA05 PA10   PA15S PA20S
125 PA10 PA10 PA15 PA20S PA20S PA25S
150 PA15 PA15 PA20 PA25S PA25S P30S
200 PA20 PA20 PA25 P30S P30S P30S
250 PA25 PA25 P30 P40S P40S P40S
300 P30 P30 P30 P40S P40S P40S
350 P30 P40 P40 P40S P40S P50S (*)
400 P40 P40

P50

(DN400*)

P50S (* P50S (* PA60S (*)
450

P50

(DN600*)

P50

(DN500*)

PA60S (*) PA60S (*) PA70S (*)
500 PA60 (*) PA70S (* PA70S (*  
600 PA60 (*) PA70 (*)      
700 PA60 (*) PA70 (*)        
800 PA70 (*)          

 (*) Special assembly - Consult us

PA Type Materials

Item Description Material Quantity
1 Allen screws + cover washers Stainless steel AISI-304 8
2 Side covers Aluminium Alloy + Cataphoresis + Polyurethane 2
3 Cover and piston O-rings NBR 4
4 Piston Aluminium Alloy + Cataphoresis 2
5 Extruded cylinder Aluminium Alloy + Cataphoresis + Rilsan 250 µm 1
6 Washer Polyamide 6 1
7 Safety clip spring Nickel-coated steel + PTFE 1
8 Position indicator Polyamide 1
9 Piston guide POM (1) / PTFE + Bronze (2) / Nylon (3) 4
10 Shaft O-ring NBR 4
11 Springs assembly Steel DIN 17-223-C passivated Trivalent Cr 2 to 12
12 Gear Aluminium + Cataphoresis 1
13 Shaft Steel + Cataphoresis 1
14 Lever Steel + Cataphoresis 1
15 End-of-travel adjustment hardware Inox A2 (5) and AISI-304 / ACERPL (6) 1
16 Connection plate Polyamide + FV / CF8M 2

1) PA and P40 series (excluding PAW) - (2) P series - (3) P50 and PA70

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P Type Materials

Item Description Matériel Quantité
1 Allen screws + cover washers Stainless steel AISI-304  
2 Side covers Aluminium Alloy + Cataphoresis + Polyurethane 2
3 Cover and piston O-rings NBR 4
4 Piston Aluminium Alloy + Cataphoresis 2
5 Extruded cylinder Aluminium Alloy + Cataphoresis + Rilsan 250 µm 1
6 Washer Polyamide 6 1
7 Safety Circlips Nickel-coated Steel + PTFE 1
8 Position Indicator Polyamide 1
9 Piston guide PFTE + Bronze 4
10 Shaft O-ring NBR 4
11 Springs assembly Steel DIN 17-223-C passivated Trivalent Cr 2-4
12 Gear Aluminium + Cataphoresis 1
13 Shaft Acier + Cataphoresis 1
14 External side covers Aluminium Alloy + Cataphoresis + Polyurethane 2
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Simple effect and double effect dimensions

Double effect

DN Plug C X Reference A1 B1 C1 H1 Y1 L1 Mass
mm inch mm mm mm mm mm mm mm mm kg
25 1" 33 68 PA00 31.9 52.2 129.8 232.5 292.5 152.3 2.9
32 1¼" 33 68 PA00 31.9 52.2 129.8 232.5 292.5 152.3 2.9
40 1½" 33 76 PA00 31.9 52.2 129.8 239.8 295.8 152.3 3.1
50 2" 43 100 PA00 31.9 52.2 129.8 249.8 311.3 152.3 3.8
65 2½" 46 108 PA05 39.9 61.7 128.3 263.3 332.3 200.8 5.2
80 3" 46 124 PA05 39.9 61.7 128.3 269.3 363.3 200.8 5.7
100 4" 52 147 PA05 39.9 61.7 128.3 293.3 399.3 200.8 6.5
125 5" 56 180 PA10 40.9 62.7 132.3 312.3 438.8 224.4 9.2
150 6" 56 206 PA15 48.9 70.5 147.8 340.8 473.8 264.2 11.4
200 8" 60 257 PA20 52.4 75.1 156.3 381.3 551.3 310 16.6
250 10" 68 324 PA25 64.3 89.2 184.3 466.8 676.8 356.3 29.8
300 12" 78 376 P30 83 94 211 519 759 349 38.6
350 14" 78 430 P40 106 120 272 610.5 873.5 444 53
400 16" 102 485 P40 106 120 272 652 960 444 73.5
450 18" 114 536 P50 122.5 135 313 693.5 1033 524 112
500 20" 127 593 P50 122.5 135 313 745.5 1125 524 144
600 24" 154 690 PA60 158.5 172 368 862 1302 672.5 254
700 28" 165 830 PA70 186 217 453 1043 1533 742.5 330

Simple effect

DN Plug C X Reference A2 B2 C2 H2 Y2 L2 Mass
mm inch mm mm mm mm mm mm mm mm kg
25 1" 33 68 PA00S 31.9 52.2 129.8 232.5 292.5 152.3 3.1
32 1¼" 33 68 PA00S 31.9 52.2 129.8 232.5 292.5 152.3 3.1
40 1½" 33 76 PA00S 31.9 52.2 129.8 239.8 295.8 152.3 3.3
50 2" 43 100 PA00S 31.9 52.2 129.8 249.8 311.3 152.3 4
65 2½" 46 108 PA05S 39.9 61.7 128.3 263.3 332.3 200.8 5.5
80 3" 46 124 PA10S 40.9 62.7 132.3 273.3 367.3 224.4 6.6
100 4" 52 147 PA15S 48.9 70.5 147.8 312.8 418.8 264.2 9
125 5" 56 180 PA20S 52.4 75.1 156.3 336.3 462.8 310 12.7
150 6" 56 206 PA25S 64.3 89.2 184.3 377.3 510.3 356.2 18.5
200 8" 60 257 P30S 83 94 211 436 606 479 27
250 10" 68 324 P40S 106 120 272 554.5 764.5 598.4 57
300 12" 78 376 P40S 106 120 272 580 820 598.4 66
350 14" 78 430 P40S 106 120 272 610.5 873.5 598.4 72
400 16" 102 485 P50S 122.5 135 383 763 1071 694 114
450 18" 114 536 PA60S 158.5 172 438 818.5 1158 672.5 164
500 20" 127 593 PA70S 186 217 498 930.5 1310 742.5 232
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Mechanical Performances

Operating torque

DE - Double Effect

SE - Simple Effect        
Type Air 6 bar Type Number of springs Initial springs Final springs Air 6 bar initial Air 6 bar final
Nm Nm Nm Nm Nm
PA00 25 PA00S 6 16.5 11.1 13.9 8.5
PA05 49.7 PA05S 6 31.4 20.9 28.8 18.3
PA10 71 PA10S 6 45.6 30.8 40.2 25.4
PA15 116.5 PA15S 6 71.5 49 67.5 45
PA20 165.5 PA20S 6 104.7 65.8 99.7 60.8
PA25 290 PA25S 6 181.8 119.4 170.6 108.2
P30 469.2 P30S 4 273.7 179.9 289.3 195.5
P40 1180 P40S 4 766.9 491.6 688.3 413
P50 2067 P50S 4 1206 723.6 1344 861.4
PA60 3458 PA60S 6 2075 1383 2075 1383
PA70 5043 PA70S 6 3539 1769 3273 1504

Operating time

Type DE Type SE Mass DE Mass SE Operating time in seconds
kg kg Double effect opening Double effect closing Simple effect opening Simple effect closing
PA00 PA00S 1.40 1.62 0.15 0.15 0.2 0.2
PA05 PA05S 2.57 2.94 0.2 0.2 0.25 0.25
PA10 PA10S 3.08 3.48 0.25 0.25 0.3 0.3
PA15 PA15S 4.20 5.04 0.3 0.3 0.4 0.4
PA20 PA20S 5.61 6.63 0.4 0.4 0.5 0.5
PA25 PA25S 9.30 11.3 0.5 0.5 0.8 0.8
P30 P30S 9.10 15.9 0.6 0.6 1.2 1.2
P40 P40S 17.6 36.4 1.2 1.2 2 2
P50 P50S 30.7 58.4 2 2 6 6
PA60 PA60S 48.3 83.2 3 3 6 5
PA70 PA70S 77.9 118.2 4 4 8 6

Volume capacity in liters at atmospheric pressure

Liters at atmospheric pressure
SE - Simple effect DE - Double effect
Type Opening Type Opening Closing
PA00S 0.15 PA00 0.15 0.18
PA05S 0.28 PA05 0.28 0.37
PA10S 0.35 PA10 0.35 0.45
PA15S 0.65 PA15 0.65 0.82
PA20S 0.8 PA20 0.8 1.15
PA25S 1.5 PA25 1.5 2.02
P30S 2.05 P30 2.05 1.9
P40S 5.3 P40 5.3 5.3
P50S 10.5 P50 10.5 7
PA60S 19.5 PA60 19.5 20.7
PA70S 31 PA70 31 30

To calculate the air consumption, multiply the figure given in the table by the working pressure of the compressed air in bar.

Installation diagram

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Mecanisme_manoeuvre_pneumatique_montage

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