Technical design

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DN1000-1600
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DN1800-2000
1000 1048 1041 1050 +2/-7 300 355 1195 95 1056 14 M20x90 236 160774
1100 1151 1144 1153 +2/-7 300 365 1300 95 1160 16 M20x100 274 163792
1200 1255 1247.5 1258 +3/-7.5 300 365 1410 95 1265 16 M24x100 345 163797
1400 1462 1454.5 1465 +3/-7.5 300 365 1640 190 1472 22 M24x120 440 171705
1500 1565 1557 1567.5 +2.5/-8 300 365 1740 105 1575 18 M27x120 484 163817
1600 1668 1660 1670.5 +2.5/-8 300 365 1830 105 1680 20 M27x120 572 163824
1800 1875 1866.5 1877 +2/-8.5 300 375 2075 170 1885 22 M27x120 750 160793
2000 2082 2072.5 2083 +1/-9.5 350 425 2290 185 2092 24 M27x120 1125 160796

Features

Installation

  • DE margin for assembly pipe: see table Dimensions DE ± (margin for not ovalized pipe). Check than the pipe, to input in the Quick, is not ovalized more than 3mm and that the DE dimension with ovalization is not out of the margin. If not it is necessary to proceed re-rounding pipe (see catalogue WATER MAINS for DUCTILE IRON PIPES and FITTINGS)

  • Possible adjustment: dimension X ±e (50mm DN 300-2000)

  • Angular deflection in degree + or – 2 degrees

  • Flanges: dimensions in conformity with ISO 7005-2, ISO 2531, EN 1092-2.

Assembly and start up

Description

The flange adaptor type PV allows the connection between a flange and a spigot

An adjustment of the pipe length is possible in the adjustment area (±e).

During the fitment of the pipe (measurement X) in central position the flange adaptor enables an angle of 4°.

Transport

The transport of the pieces must be done professionally in order to avoid damages on the material.

Storing

The flange adaptors must be protected from bad weather and pollution. During a long storage period a protection against UV is necessary.

Assembling in the pipe network

It is necessary to control that the flanges to be connected are clean and not damaged. The pipe to be connected must be perfectly round.

Assembly

  • Implementation of the connection (screws and flat tightening seals to be supplied on site).
  • Unscrew the nuts (2) and remove the counterflange (3) and the tightening seal (4).
  • Write the measurement X on the spigot of the pipe.
  • Slide the counterflange (3) and the tightening seal (4) on the spigot of the pipe.
  • Slide the pipe right into the flange adaptor. If possible it would be necessary to make the assembly in average position.
  • Slide he tightening seal (4) and the counterflange (3) against the body (1).
  • Connect the body (1) and the counterflange (3) with the nuts (2) tightening them in cross.
  • The flange adaptor is then ready for operation.
DN Type PV PN10 Type PV PN16 Type PV PN25 Adjustment ±e
mm Measurement X (mm) Measurement X (mm) Measurement X (mm) mm
80 70 70 75 40
100 70 70 75 40
125 70 70 75 40
150 70 70 75 40
200 70 70 75 40
250 90 90 90 50
300 90 90 110 50
350 90 90 105 50
400 90 90 105 50
450 90 90 105 50
500 90 90 105 50
600 80 90 100 50
700 80 90 100 50
800 90 90 130 50
900 90 170 115 50
1000 170 180 180 50
1200 170 180 170 50
1400 160 220 260 50
1600 150 210 260 50
1800 180 240 260 50
2000 180 240 260 50
Tightening torque
Nuts Nm
M16 55 ±4
M20 110 ±10
M24 190 ±10
M27 280 ±15
M30 380 ±20
QUICK_GS

Material and coatings

Item Description Material Coating
1 Body Steel EN 10025 S235JRG2 Blue epoxy powder 250 microns average thickness with a minimum of 200 microns, conforming to EN 14901-1 (PECB)
2 Bolts, Washers Steel EN 10025 S235JRG2 or S335J2G3 Class 6/8 Zinc
3 Counterflange Steel EN 10025 S235JRG2 Blue epoxy powder 250 microns average thickness with a minimum of 200 microns, conforming to EN 14901-1 (PECB)
4 Sealing Ring Elastomer type EPDM  
QUICK_GS

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