Vanne_papillon_securite_vidange
Vanne_papillon-securite
Vanne_papillon-securite
Vanne_papillon_securite_vidange
Vanne_papillon-securite
Vanne_papillon-securite
BUTTERFLY VALVES SECURITY

Safety Butterfly Valve Eurostop

Product family
Pipeline protection

The safety butterfly valves are used on hydroelectric plants, aqueducts and waterworks to:

  • limit the damages on turbine plant caused by water excess velocity in the pipelines due to any reason;
  • shut off the pipelines on pumping plants or penstocks, in case of failure of electric power, to avoid backflow towards the pump.

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Range

The standard version is composed by a butterfly valve with bare shaft and an oleo-dynamic actuator that includes the counterweight and the oleo-dynamic cylinder.

Moreover are available other configuration:

  • butterfly with bare shaft with oleo-dynamic actuator and paddle over speed detector with manual resetting pump;
  • butterfly with bare shaft with oleo-dynamic actuator and electric resetting unit;
  • butterfly with bare shaft with oleo-dynamic actuator and paddle over speed detector and electric resetting unit.

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Technical design

Vanne_papillon-securite
Vanne_papillon-securite

Features

Material and coatings

Butterfly with bare shaft

Item Description Material Coating
1 Body Ductile iron GS500-7 Epoxy powder minimum thickness 250 micron
2 Disc Ductile iron GS500-7 Epoxy powder minimum thickness 250 micron
3 Retaining ring Carbon Steel S235JR  
4 Rear cover Carbon Steel S235JR  
5 Rear shaft Stainless steel AISI 420B  
6 Drive shaft Stainless steel AISI 420B  
7 Lock nut Bronze 85.5.5.5  
8 Ring Bronze 85.5.5.5  
9 Ring Bronze 85.5.5.5  
10 Seat ring Stainless steel AISI 316L  
11 Pin Stainless steel AISI 630  
12 Bearing Bronze GCuSn12  
13-19 Screws** Stainless steel A2  
20 Plug* Brass P-ØST8  
21 Feather key Steel C40  
22 Gasket EPDM  
23 Sealing element PTFE  
24-26 O-ring EPDM  

(*) Insert before doing the coating (**) Screws over M18 in steel cl 8.8 Galvanized

Oleo-dynamic Actuator

The oleo-dynamic actuators are protected with epoxy powder.

On the oleo-dynamic actuator are present two limit switchers for the opening/closing position.

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Vanne_papillon_securite_mecanisme

Dimensions and mass - Version with paddle over speed detector and manual resetting pump

The length “L” is the minimum advised

Version with paddle over speed detector and manual resetting pump PN10

DN A B K D E F G H R I L Mass
mm mm mm mm mm mm mm mm mm mm mm mm kg
150 653 411 696 352 152 285 210 111 667 948 1200 237
200 653 411 696 382 181 340 230 141 667 978 1200 250
250 653 411 696 441 216 400 250 200 667 1037 1200 273
300 653 411 696 465 240 455 270 224 667 1061 1300 293
350 757 467 783 544 259 505 290 208 777 1079 1300 429
400 757 467 783 595 330 565 310 259 777 1130 1300 463
450 991 604 798 657 354 615 330 316 1020 1201 1300 651
500 991 604 798 682 379 670 350 341 1020 1226 1300 679
600 1272 788 1022 722 433 780 390 446 1304 1343 1400 948
700 1272 788 1022 813 504 895 430 537 1304 1434 1400 1103
800 1520 939 1059 926 596 1015 470 585 1560 1526 1400 1721
900 1520 939 1059 975 642 1115 510 634 1560 1575 1500 1917
1000 1768 1090 1229 1151 712 1230 550 710 1815 1700 1500 3037
1200 1768 1090 1229 1162 850 1455 630 721 1815 1711 1600 3478
1400 1982 1208 1413 1359 962 1675 710 768 2040 1852 1600 5092
1500 1982 1208 1413 1410 1013 1785 750 819 2040 1903 1700 5453
1600 1982 1208 1413 1462 1065 1915 790 871 2040 1955 1700 6050
1800 2196 1326 1079 1796 1250 2115 870 915 2265 2199 1800 9374
2000 2196 1326 1079 1891 1345 2325 950 1110 2265 2294 1800 10779

 Version with paddle over speed detector and manual resetting pump PN16

DN A B K D E F G H R I L Mass
mm mm mm mm mm mm mm mm mm mm mm mm kg
150 562 368 415 302 152 285 210 142 570 929 1200 171
200 562 368 415 332 181 340 230 172 570 959 1200 184
250 653 411 446 441 216 400 250 200 667 1037 1200 273
300 757 467 533 525 240 455 270 189 777 1060 1300 407
350 757 467 533 564 299 520 290 228 777 1099 1300 449
400 991 604 548 637 334 580 310 296 1020 1181 1300 643
450 991 604 548 657 354 640 330 316 1020 1201 1300 679
500 991 604 548 682 379 715 350 341 1020 1226 1300 729
600 1272 788 772 769 460 840 390 493 1304 1390 1400 1073
700 1520 939 809 878 545 910 430 537 1304 1478 1400 1616
800 1768 1090 979 1049 610 1025 470 608 1815 1595 1400 2657
900 1768 1090 979 1100 661 1125 510 659 1815 1649 1500 2828
1000 1768 1090 979 1069 756 1255 550 628 1815 1618 1500 3187
1200 1982 1208 1163 1258 861 1485 630 667 2040 1751 1600 4937
1400 2196 1326 1459 1590 1044 1685 710 709 2265 1993 1600 6583
1500 2196 1326 1459 1641 1095 1820 750 760 2265 2044 1700 7274
1600 2196 1326 1459 1694 1148 1930 790 813 2265 2097 1700 7909
1800 2577 1610 1714 1891 1301 2130 870 980 2639 2289 1800 14615
2000 2577 1610 1714 1986 1396 2345 950 1075 2639 2384 1800 15994

 Version with paddle over speed detector and manual resetting pump PN25

DN A B K D E F G H R I L Mass
mm mm mm mm mm mm mm mm mm mm mm mm kg
150 562 368 415 309 158 300 210 149 570 936 1200 175
200 653 411 446 418 193 360 230 177 667 1014 1200 265
250 653 467 533 501 216 425 250 165 777 1036 1200 400
300 757 467 533 545 280 485 270 209 777 1080 1300 440
350 991 604 548 606 303 555 290 265 1020 1150 1300 630
400 991 604 548 637 334 620 310 296 1020 1181 1300 679
450 1272 788 772 690 381 670 330 414 1304 1311 1300 944
500 1272 788 772 717 405 730 350 441 1304 1338 1300 991
600 1520 939 809 832 499 845 390 491 1560 1432 1400 1584
700 1768 1090 979 1001 562 960 430 560 1815 1550 1400 2620
800 1768 1090 979 967 654 1085 470 526 1815 1516 1400 2899
900 1982 1208 1163 1111 704 1185 510 520 2040 1604 1500 4257
1000 2196 1208 1163 1164 767 1320 550 573 2040 1657 1500 4701
1200 2196 1326 1459 1489 943 1530 630 608 2265 1892 1600 6391
1400 2196 1326 1459 1591 1045 1755 710 710 2265 1994 1600 7600
1500 2577 1610 1714 1736 1146 1865 750 825 2639 2134 1700 13693
Vanne_papillon_securite_dim

Dimensions and mass - Version with electric resetting unit

For overall dimension see par 2.2.1.

The electric resetting unit is not shown because can be placed by the customer on his requirements.

Paddle over speed detector

Settable intervention speed from 0,5 to 3 m/s

Y = 170 mm with Øe pipe ≥ 340 mm

Y = Øe/2 with Øe pipe < 340 mm

Pipe diameter: minimum 168,3 mm ; maximum 2000 mm

Maximum allowable pressure 25 bar

Vanne_papillon_securite_detecteur
Version for manual resetting pump
Vanne_papillon_securite_detecteur
Version for electric resetting pump

Applicable Standards

  • Hydraulic test

Every single butterfly valve is subjected to hydraulic final test with the purpose of verifying the accordance with the prescriptions EN12266 and EN1074:

  • Body test at 1,5 time the PFA (open valve);
  • Seat test at 1,1 time the PFA (closed valve).

Product test

Control of coating: test of thickness, holiday test, impact test, MIBK test.

Conformity to the standards

Product:

  • EN 1074-1 and 2

Plant test:

  • EN 12266
  • EN 1074

Flanges dimension:

  • ISO 5752 series 14

Flanges drilling:

  • EN 1092-2
  • ISO 7005-2

Suitability for potable water:

  • Italian DM 174/04
  • Conformity to foreign norms: KTW (Germany), WRC (U.K.), ACS (France)

Marking

On the body like EN19:

  • Nominal diameter in mm (DN);
  • Nominal pressure in bar (PN);
  • Type of ductile iron;
  • Manufacturer’s logo;
  • Model code;
  • Fusion date.

On the label like EN19:

  • Nominal diameter in mm (DN);
  • Nominal pressure in bar (PN);
  • Maximum operating pressure (PFA);
  • Closing direction;
  • Model code;
  • Manufacturing order, Order confirmation;
  • Manufacturer’s logo.

On the disc:

  • Nominal diameter in mm (DN);
  • Nominal pressure in bar (PN);
  • Type of ductile iron;
  • Manufacturer’s logo;
  • Model code.

Valve selection

To do the right dimensioning of butterfly valve it’s necessary to know the hydraulic parameters and also the configuration required:

  • Standard version (bare shaft and oleo-dynamic actuator)
  • Safety butterfly valve with paddle over speed detector and manual resetting pump (standard version + paddle over speed detector)
  • Safety butterfly valve with electric resetting unit:
    • without paddle over speed detector;
    •  with paddle over speed detector.

To balance the counterweight is necessary to know:

  • Upstream operative pressure (with open valve)
  • Intervention speed (standard from 0,5 to 3,0 m/s, for other configuration contact the technical-commercial office)

Outlining what we said:

  • Data needed for butterfly valve dimensioning to be given by the customer:
  Upstream Pressure Maximum speed in pipe Flow rate Q Nominal diameter DN
Measure Unit        
Value        
  • Data needed for safety system dimensioning to be given by the customer:
  Exercise Upstream Pressure Intervention paddle speed
Measure Unit    
Value    

Hydraulic features

The head loss Δh are variable in function of valve open degree and can be calculated with the following expression:

with ∆h = head loss [m], ζ= head loss coeff, v = nominal speed [m/s], g = 9,81 [m/s2]

Determinates the head loss Δh it’s possible to calculate the flow rate Q in m3/h with the following expression (the same expression can be used to, having the project flow rate Q, to determinate the head loss Δh without using the head loss coefficient):

in which 10,2 is a corrective factor in meters, and Kv is the flow rate coefficient in m3/h, determinable from the following diagram in function of valve open degree: see second diagram

Otherwise it’s possible to calculate the head loss with valve completely open, having the project flow rate Q, in function of DN, using the following diagram: see third diagram

Vanne_papillon_securite_donnees_hydrau
The head loss coefficient can be estimated from this diagram:
Vanne_papillon_securite_donnees_hydrau
Vanne_papillon_securite_donnees_hydrau

Instructions for use

Storage

The butterfly valve will have to be held (if possible) in covered places, the most possible protected from the sun (maximum allowable temperature 70°C in accordance to EN 1074), from the rain and generally from the atmospheric agents. Moreover it will have to be avoided that the seal of the same air valves come to contact with powder or earth

Installation

The operative instruction for installation changes in order to the required configuration (with or without paddle over speed detector, with manual pump or electric resetting unit).

Before do the installation it is necessary to assure that no earth or powder are inside the valve or in contact with the seat. Do a complete manoeuvre of opening and closing. The installation on water pipe is the one with horizontal axis respect the pipe axis and with safety device on hydraulic right side, for other position contact the technical-commercial office. It’s recommended a dismounting joint for valve with DN superior to 150 mm.

In any case, for the installation, refer to specific installation and operating manual.

Maintenance

To guarantee the full efficiency of safety valve, it’s necessary to do periodically a maintenance and a simulation of release movement.

We recommend to do this control every six months and, in any case, before the start up of pipeline.

In any case, for the maintenance, refer to specific installation and operating manual.

Documents