Automatic control valves E3000 series with reduced bore
Automatic control valves E3000 series with reduced bore
Automatic control valves E3000 series with reduced bore
Automatic control valves E3000 series with reduced bore
AUTOMATIC CONTROL VALVES

Automatic control valves E3000 series with reduced bore

Product family
Pipeline protection

The E3000 series of automatic reduced bore valves is based on a PN 25 globe valve design, made entirely of spheroidal cast iron with stainless steel internal components.
This diaphragm valve, equipped with circuits, pilots and other accessories that vary depending on the function, is used in a wide range of applications including pressure reduction, overflow, support, flow control, level control and more.

The main applications are:

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  • Supply pipelines.
  • Distribution networks.
  • Buildings.
  • Industrial plants.

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Construction features and advantages:

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  • Globe valve with spheroidal cast iron body, class PN 25 bar. Tested in accordance with EN 1074.
  • The flange holes, in accordance with standard EN 1092/2, are selected based on the operating pressures.
  • The internal profile has been designed to reduce pressure drops as well as vibrations and noise during operation.
  • Double chamber version available.
  • Polyamide or neoprene diaphragm with nylon reinforcement.
  • Stainless steel internal components; spheroidal cast iron plug for larger diameters.
  • Different versions of the seat and seal holder, which can also be replaced in already installed valves, to allow excellent cavitation resistance and stability in low flow conditions.
  • Maintenance can be easily carried out from above, without removing the valve from the pipeline.
  • Large expansion chamber to reduce the risk of cavitation even in the presence of high pressure differentials.

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Dimensions and weights: 

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DN A B C D E Weight
(mm) (mm) (mm) (mm) (mm) (mm) (kg)
40 230 162 83 235 30 18
50 230 162 83 235 30 18
65 290 194 93 275 30 23.5
80 310 218 100 295 30 28
100 350 260 118 335 30 39
150 480 370 150 450 30 84
200 600 444 180 495 30 138
250 730 570 213 600 40 264
300 850 676 242 720 40 405
400 1100 870 310 915 40 704
600 1450 1230 433 1080* 40 2250

The dimension E in the picture above refers only to applications where it is necessary to add a flanged orifice downstream or upstream of the valve, for example for flow control or cavitation prevention.
*: Height without position indicator

Technical design

Automatic control valves E3000 series with reduced bore

Features

Construction features

Automatic control valves E3000 series with reduced bore-Construction
Automatic control valves E3000 series with reduced bore-Construction

Valve opening diagram / Kv

The following graph shows the Kv of the E3000 valves in the standard and anti-cavitation versions in relation to the shutter stroke (both values are expressed as a percentage). We recommend sizing the models so as to limit the variation in opening during operation between 20% and 80%.

Automatic control valves E3000 series with reduced bore-Valve opening diagram

Operating principle - On-off mode

Valve opening Modulating valve Valve closure
If the control chamber is connected to the downstream port, the upstream pressure acts on the shutter, pushing it upwards, thus causing the valve to open completely.
 
If, during operation, the control chamber is completely isolated, the movable block of the valve maintains its position, generating a pressure drop corresponding to the degree of opening.
 
If the control chamber is connected to the upstream pressure, the valve closes completely due to the difference in surface area between the larger upper plate and the shutter.
Automatic control valves E3000 series with reduced bore-On-Off mode

Operating principle - On-off mode

Valve opening Modulating valve Valve closure
When the valve is set to modulate, a pressure drop (R) is required between the upstream circuit inlet and the control chamber, as well as a modulating device (F). If the latter is fully open, the pressure inside the control chamber is reduced, causing the main valve to open completely. If the modulation device (F) is activated, reducing the flow through it, the pressure inside the control chamber increases, pushing down the movable block of the valve. If the modulating device (F) is fully closed, the pressure in the control chamber reaches that upstream. The movable block then lowers completely, interrupting the flow
through the valve.
Automatic control valves E3000 series with reduced bore-Modulating

Operating principle - On-off mode

The regulation and control unit has been designed to include all the components necessary for
proper operation of the automatic valves. Compared to other solutions available on the market, its compact structure, it makes the valve circuit easy to maintain and offers the user a wide range of adjustments, allowing various parameters to be set. It is made entirely of stainless steel machined from solid.

The unit consists of:

  • a fine mesh filter in AISI 316 to protect the circuit from possible impurities;
  • three needle valves for adjusting the reaction speed, opening, and closing of the valve, independently of each other;
  • two 1/8 G pressure taps for accessory functions, one filtered and the other unfiltered.
Automatic control valves E3000 series with reduced bore-Control unit

Operating principle - On-off mode

Valve opening Modulating valve Valve closure
If the downstream pressure is lower than the pilot pressure (P), the pilot opens, releasing pressure from the control chamber and causing the valve to open. In response to variations in downstream and upstream pressures, the pilot (P), by modulating, causes the mobile block to move, which determines the pressure drop across the valve, so as to maintain a constant downstream pressure. If the downstream pressure is higher than the set pressure, the pilot (P) closes; all the upstream pressure then acts on the valve control chamber, causing it to close.
Automatic control valves E3000 series with reduced bore-Downstream pressure reduction

E3000 Standard Version

DN1200
Item Component Standard Material Optional
1 Body Spheroidal cast iron GJS 450-10  
2 Cap Spheroidal graphite cast iron GJS 450-10  
3 Position indicator AISI 303 stainless steel  
4 Pressure tab caps AISI 316 stainless steel  
5 Upper plate O-ring NBR EPDM/Viton
6 Shutter O-ring NBR EPDM/Viton
7 Indicator rod AISI 303 stainless steel AISI 316 stainless steel
8 Guide shaft AISI 303 stainless steel AISI 316 stainless steel
9 Guide bushing CuSn5Zn5Pb5 bronze AISI 303/316 stainless steel
10 Spring AISI 302 stainless steel  
11 Clamping nut AISI 304 stainless steel AISI 316 stainless steel
12 Upper plate Painted steel Fe 37 AISI 304/316 stainless steel
13 Membrane EPDM-Nylon Neoprene
14 Shutter Painted steel (DN80-150) / Spheroidal cast iron (DN>200) AISI 304/316 stainless steel
15 Flat gasket EPDM NBR
16 Counter seat AISI 303 stainless steel (AISI 304 from DN 200) AISI 316 stainless steel
17 Seat AISI 303 stainless steel (AISI 304 from DN 200) AISI 316 stainless steel
18 Seat seal O-ring NBR EPDM/Viton
19 Stud bolts AISI 303 stainless steel AISI 316 stainless steel
20 Nuts and washers AISI 303 stainless steel AISI 316 stainless steel
Automatic control valves E3000 series with reduced bore-Standard version

Cavitation chart – E3000 Standard version

It is important to consider the risk of cavitation, which can cause significant damage, as well as vibrations and noise. On the graph, the point corresponding to the operating condition of the valve, identified by the downstream pressure values (on the x-axis) and upstream pressure values (on the y-axis), falls into one of the three zones identified as follows:

  • A: optimal operation;
  • B: incipient cavitation;
  • C: harmful cavitation.

The graph should be used for valves that modulate with an opening percentage of 35-40%, at standard temperature and at an altitude below 300 m. Under operating conditions, the pressure reduction differential must not exceed 15 bar.
 

Automatic control valves E3000 series with reduced bore-Cavitation-V-port version

Sizing table – E3000 Standard version

The following chart shows the recommended flow rate for the proper sizing of E3001 control valves.

DN (mm) 80 100 125 150 200 250 300 400 500 600 800
Flow rate (l/s) Recommended Min. 1.1 2.5 3.9 4.1 8.8 16 25 35 63 82 144
Max. 11 29 43 45 101 180 274 406 695 728 1638
Pressure relief Max. 15 38 59 62 132 235 368 530 942 1080 1978

Pressure drop coefficient – E3000 Standard version

The Kv coefficient represents the flow rate that produces a pressure drop of 1 bar when the valve is fully open.

DN (mm) 65 80 100 125 150 200 250 300 400 500 600 700 800 1000
Kv (m3/h) 48 54 141 187 198 487 802 1256 1742 3089 3236 7048 7753 11538
Corsa (mm) 15 15 21 27 27 43 56 70 84 110 110 162 162 216

Pressure drop chart– E3000 Standard version

The graph on the side shows the pressure drops of the E3000 automatic control valves in the fully open position as a function of diameter and flow rate expressed in l/s.

Automatic control valves E3000 series with reduced bore-pressure drop

E3000 V-port Version

DN1200
Item Component Standard Material Optional
1 Body Spheroidal cast iron GJS 450-10  
2 Cap Spheroidal graphite cast iron GJS 450-10  
3 Position indicator AISI 303 stainless steel  
4 Pressure tab caps AISI 316 stainless steel  
5 Upper plate O-ring NBR EPDM/Viton
6 Shutter O-ring NBR EPDM/Viton
7 Indicator rod AISI 303 stainless steel AISI 316 stainless steel
8 Guide shaft AISI 303 stainless steel AISI 316 stainless steel
9 Guide bushing CuSn5Zn5Pb5 bronze AISI 303/316 stainless steel
10 Spring AISI 302 stainless steel  
11 Clamping nut AISI 304 stainless steel AISI 316 stainless steel
12 Upper plate Painted steel Fe 37 AISI 304/316 stainless steel
13 Membrane EPDM-Nylon Neoprene
14 Shutter Painted steel (DN80-150) / Spheroidal cast iron (DN>200) AISI 303/316 stainless steel
15 Flat gasket EPDM NBR
16 Counter seat AISI 303 stainless steel (AISI 304 from DN 200) AISI 316 stainless steel
17 Seat AISI 303 stainless steel (AISI 304 from DN 200) AISI 316 stainless steel
18 Seat seal O-ring NBR EPDM/Viton
19 Stud bolts AISI 304 stainless steel AISI 316 stainless steel
20 Nuts and washers AISI 304 stainless steel AISI 316 stainless steel
Automatic control valves E3000 series with reduced bore-V-Port version

Sizing table – E3000 V-port version

The following table shows the recommended flow rates for the correct use of E3000 series automatic valves – V-port version.

DN (mm) 80 100 125 150 200 250 300 400 500 600 800
Flow rate (l/s) Recommended Min. 0.5 1.4 2.2 2.3 4.9 8.8 14 20 35 44 71
Max. 8.8 23 33 35 78 142 211 316 542 582 1325
Pressure relief Max. 12 30 46 48 102 185 283 412 734 753 1600

Pressure drop coefficient – E3000 V-port version

The Kv coefficient represents the flow rate that produces a pressure drop of 1 bar when the valve is fully open.

DN (mm) 65 80 100 125 150 200 250 300 400 500 600 700 800 1000
Kv (m3/h) 40 43 111 146 154 377 633 967 1356 2409 2588 6343 6977 10429
Corsa (mm) 15 15 21 27 27 43 56 70 84 110 110 162 162 216

Pressure drop chart– E3000 V-port version

The graph on the side shows the pressure drops of the E3000 automatic control valves in the fully open position as a function of diameter and flow rate expressed in l/s.

Automatic control valves E3000 series with reduced bore-pressure drop-V-port version

E3000 anti-cavitation Version

DN1200
Item Component Standard Material Optional
1 Body Spheroidal cast iron GJS 450-10  
2 Cap Spheroidal graphite cast iron GJS 450-10  
3 Position indicator AISI 303 stainless steel  
4 Pressure tab caps AISI 316 stainless steel  
5 Upper plate O-ring NBR EPDM/Viton
6 Shutter O-ring NBR EPDM/Viton
7 Indicator rod AISI 303 stainless steel AISI 316 stainless steel
8 Guide shaft AISI 303 stainless steel AISI 316 stainless steel
9 Guide bushing CuSn5Zn5Pb5 bronze AISI 303/316 stainless steel
10 Spring AISI 302 stainless steel  
11 Clamping nut AISI 304 stainless steel AISI 316 stainless steel
12 Upper plate Painted steel Fe 37 AISI 304/316 stainless steel
13 Membrane EPDM-Nylon Neoprene
14 Shutter Painted steel (DN80-150) / Spheroidal cast iron (DN>200) AISI 303/316 stainless steel
15 Flat gasket EPDM NBR
16 Counter seat AISI 303 stainless steel (AISI 304 from DN 200) AISI 316 stainless steel
17 Seat AISI 303 stainless steel (AISI 316 from DN 200) AISI 316 stainless steel
18 Seat seal O-ring NBR EPDM/Viton
19 Stud bolts AISI 304 stainless steel AISI 316 stainless steel
20 Nuts and washers AISI 304 stainless steel AISI 316 stainless steel
Automatic control valves E3000 series with reduced bore-Anti cavitation version

Cavitation table – E3000 anti-cavitation version

It is important to consider the risk of cavitation, which can cause significant damage, as well as vibrations and noise. On the graph, the point corresponding to the valve's operating condition, identified by the downstream pressure values (on the x-axis) and upstream pressure values (on the y-axis), falls into one of the three zones identified as follows:

  • A: optimal operation;
  • B: incipient cavitation;
  • C: harmful cavitation.

The graph should be used for valves that modulate with an opening percentage of 35-40%, at standard temperature and at an altitude below 300 m. Under operating conditions, the pressure reduction differential must not exceed 15 bar.

Automatic control valves E3000 series with reduced bore-Cavitation-Anti cavitation version

Sizing table – E3000 anti-cavitation version

The following table shows the recommended flow rates for the correct use of E3000 series automatic valves – anti-cavitation version.

DN (mm) 80 100 125 150 200 250 300 400 500 600 800
Flow rate (l/s) Recommended Min. 0.7 1.0 2.2 2.3 4.1 6.4 9.2 16 26 37 78
Max. 5.1 11 16 18 43 75 118 163 289 303 740
Pressure relief Max. 11 25 40 42 98 170 267 370 656 688 1083

Pressure drop coefficient – E3000 anti-cavitation version

The Kv coefficient represents the flow rate that produces a pressure drop of 1 bar when the valve is fully open.

DN (mm) 65 80 100 125 150 200 250 300 400 500 600 700 800 1000
Kv (m3/h) 21 24 63 72 89 207 361 565 783 1390 1456 2469 2744 5200
Corsa (mm) 15 15 21 27 27 43 56 70 84 110 110 162 162 216

Pressure drop chart– E3000 anti-cavitation version

The graph on the side shows the pressure drops of the E3000 automatic control valves in the fully open position as a function of diameter and flow rate expressed in l/s.

Automatic control valves E3000 series with reduced bore-pressure drop-Anti cavitation version