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BIOGAN BioZinalium pipes DN150 and 200 with STANDARD socket + Biogan Ring

Application
Product family
Pipes

Technical design

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150 6.000 4.5 170 173.4 100.5 220.8 15.5 BSB15Q60TDR
200 6.000 4.7 222 225.2 106.5 275.1 21.7 BSB20Q60TDR

Features

Legend:

  • DN : nominal diameter

  • Lu : laying length, in m

  • e: thickness according to EN598 + A1 – August 2009, in mm

  • ØDE : external nominal diameter of the barrel according to EN598 + A1 – August 2009, in mm

  • ØDI : internal nominal diameter of the socket, in mm

  • P : nominal depth of the socket, in mm

  • ØB : nominal diameter of the socket, in mm

  • Mass : total mass per meter (including coating and socket), determined with the nominal thickness, in kg/m

  • Reference : commercial reference Saint-Gobain PAM

  • Marking of the theoretical center of gravity

Field of use:

  • Separate sewer system

  • Application: gravity flow

  • Type of effluent: domestic wastewater and rainwater

  • Ecological with respect to the water table (bisphenol A Free)

  • Perfectly watertight

  • For effluents between pH4 and pH11 (pH12 en exceptional)

  • For the soils with 6 < pH < 9

  • Majority of the soils, except the acid peaty and polluted soils

  • Is appropriate for the clay soils

  • Resistivity of the soils:

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Main characteristics:

  • External coating BioZinalium: a layer of zinc-aluminium alloy enriched with copper Zn85Al15 (Cu), with surface density of 400 g/m² covered with a protective red (RAL 3011) layer AQUACOAT 80 μm (mini average), without VOC and without BPA.
  • Internal lining: ultramarine blue thermoplastic polymer DUCTAN – thickness 350 microns
  • BIOGAN pipes are tested in accordance with the requirements of standard EN 598 + A1 – August 2009
  • Pipe supplied with pre-assembled BIOGAN ring. Caution: BIOGAN Ring is not sealing ring.
  • Mark NF
  • CE Marking
  • Declaration of performances DoP-BIOGAN002EN
  • Designed in accordance with applicable regulations:
    • NF EN 476: general stipulations regarding components used in systems
    • NF EN 752: design of sewerage projects
    • NF EN 1610: acceptance of structures
    • CCTG: Fascicule 70 (sewage work)

Pipe Cutting and repairing

1. Cutting

Cut the pipe with an electric or heat pipe cutting machine, for example.

  • Irrespective of the cutter used, always fit a diamond disc.
  • Limit the metal filings and dusts sparks inside the pipe in particular under windy and rainy conditions.

If it remains metal filings and dusts but non-through in Ductan lining, it may be seen in the visual inspection but it does not com-promise the lining integrity.

Control internal lining aspect closed to the cut:

  • Adhesion:
    • Remove every non adherent parts of the internal lining
    • Repair the exposed iron:
      • Defect size above 2 or 3 mm: see paragraph 4 “Internal lining repairs”.
      • In any case, see paragraph 3 “Repair the exposed iron”.
  • Check the absence of blister: repair the blisters and through defects (exposed lining) according the paragraph 4 “Internal lining repairs
Biogan_Laying
Biogan_Laying
Biogan_Laying

2- Chamfering

Round off the angle with a file or a grinder.

Biogan_Laying

3- Repair the exposed iron

  • Repair the protective coating on the exposed face and chamfer.
  • Brush to remove any dirt or loose particles.
  • Dry the surfaces to be coated (in case of low temperatures or high humidity, use a gas burner).
  • Shake the bucket before use so that the paint is homogeneous.
  • Using the brush, apply Extrem 1 (on a clean, dry surface) thickly over existing coatings on the inside, cut and outside of the pipe.

The covering surface must be:

  • at least 20 mm on the inside face to ensure continuity of protection between the Ductan® and ductile iron.
  • 5 to 10 mm on the external face.
RefectionBiogan_Laying
Biogan_Laying

4- Internal lining repairs: DUCTAN Internal Lining

  • Deburr the edges of the damaged area with a cutter.
  • Sand and clean the damaged area.
  • Apply the Eurokote 4820 mixture to the damaged area with a paintbrush
Biogan_Laying

5- Repair Products

Area   Reference Product Packing
Ductan Interal lining repair products or 158255 EUROKOTE® 4820 blue Dosis 1 kg (R 68% + D 32%)
220815 EUROKOTE® 4820 blue Kit of 5 syringes 50 ml
Cut or 283230 EXTREM 1 RED Bucket of 250 ml (0,5 kg)
283231 EXTREM 1 RED Bucket of 500 ml (1 kg)

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